Customized Auto Parts Automotive Exhaust Catalyst Substrate Cordierite Catalytic Converter Ceramic Honeycomb for Car BMW Benz Audi Nissan Toyota Hyundai

Product Description

A three-way catalytic converter (TWC) is the most important external purification device installed in the automobile exhaust system. It can convert harmful gases such as carbon monoxide (CO), hydrocarbons (HC), and nitrogen oxides (NOx) emitted from the automobile exhaust into harmless
Manufacturing process of honeycomb ceramic carrier:
1. Raw material preparation: Select suitable ceramic materials such as cordierite, mullite, alumina, etc., and grind them into fine powder.
2. Ingredient mixing: Mix ceramic raw material powder with additives (such as binders, lubricants, plasticizers, etc.) in a certain proportion to make ceramic slurry.
3. Extrusion molding: The ceramic slurry is extruded into a honeycomb shaped body through an extruder.
4. Drying: Dry the extruded billet to remove moisture.
5. Sintering: Place the dried green body into a high-temperature furnace for sintering, densifying it and forming a ceramic carrier.
6. Post treatment: Post treatment of the sintered ceramic carrier, such as cutting, polishing, cleaning, etc., to obtain the desired size and surface quality.
In the production process, it is necessary to strictly control the process parameters of each link, such as raw material ratio, slurry viscosity, extrusion pressure, drying temperature and time, sintering temperature and time, etc., to ensure the performance and quality of the ceramic carrier.Product Description

project
Thermal shock resistance	Keep at 550 ºC for 30 minutes, quickly remove and cool at room temperature for 30 minutes. Repeat this process continuously for 3 times		muffle furnace
compressive strength	A-axis	>=7Mpa	Compression strength machine
	B-axis	>=2Mpa
Thermal expansion coefficient (room temperature -800 ºC)	≤1.0*10 -6/ºC(A-axis)		Thermal expansion coefficient meter
Water absorption rate	22%-26%		Electronic scale
Content of main crystal phase in cordierite	>=90%		XRD
verticality	Height ≤ 100 mm, verticality ≤ 1 mm; Height>100
Parallelism	Diameter ≤ 100mm, tolerance ≤ 1mm; Diameter>100mm, tolerance ≤ 1% of product outer diameter dimension.
chemical composition	AL203	(49.7±1.5)%,
	Mg0	(13.5±1.5)%;
	Si02	(35.4±1.5)%,

Jiujiang Xinyang New Materials Co., Ltd. is an industrial ceramic production enterprise and advanced ceramic research company located in Jiujiang Industrial Ceramic Park, Jiangxi Province, China, on the banks of Poyang Lake. Xinyang New Materials Company specializes in the artificial production of ceramic media and sells products around the world. The main industrial ceramic media we produce include honeycomb ceramic carriers, honeycomb ceramic heat recovery media, catalyst carriers, three-way catalytic converters, ceramic fillers, and related products. We provide customized solutions for honeycomb ceramic media, and our products are widely used in industries such as chemical, power, metallurgy, petroleum electronics, electrical, mechanical, environmental, and residential. Xinyang New Materials has a team of ceramic experts and senior consultants, who have made significant breakthroughs in high-temperature materials and high-density honeycomb ceramics, and will continue to forge ahead.

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