China Rubber Banbury Mixer Machine for High-Quality Dispersion Mixing Kneader

Product Description

Introductions:
This Rubber Dispersion Kneader, also known as the Banbury Mixer, stands at the forefront of innovation in the rubber industry. Expertly designed for the plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber, and an array of plastics, including foaming plastics, this machine seamlessly handles materials of varying viscosities. Its versatility ensures it meets the diverse needs of modern material processing. Our advanced rotor technology features both tangential and intermeshing designs, tailored to meet the unique formula and processing demands of our clients. The two-wing and four-wing tangential rotor structures enhance rubber dispersion and cooling, ensuring superior mixing quality and efficiency. 1) Motor: Utilizes a robust 3-phase asynchronous motor. 2) Speed Reducer: Equipped with a durable hard-teeth reducer, courtesy of Jiangsu Kaibo. 3) Electric Components: State-of-the-art PLC control using premium Omron products from Japan. 4) Hard Chrome Plating: Mixing chamber and rotors are coated with 0.08~0.12mm plating for enhanced durability. 5) Mixing Chamber: Crafted from resilient 16MN plate. 6) Rotor: Features a rotor shaft end inlaid with an alloy ring, adorned with two wings, where the corners, ridges, and end surfaces are meticulously bead welded.
The welded surfaces are further strengthened with abrasion-resistant hard alloy, polished to perfection post-grinding, and finished with hard chromium plating for optimal durability. 7) Sealing Type: Incorporates an external copper seal, representing the pinnacle of sealing technology. 8) Feeding Type: Designed for rear feed and front discharge. 9) Hydraulic Driven: Features a chamber tilt system powered hydraulically. 10) Feeding Gate: Fully automated for seamless operation. 11) Monitoring: The mixing chamber is fitted with a thermocouple, while the operation cabinet includes a thermometer for precise temperature control. When in a closed state, the desulfuration process is efficiently completed within 10-15 minutes at a temperature of 210°C by employing high pressure, shear, and friction. 1) Streamlined Process: Enhances efficiency and reduces costs. 2) Quality Improvement: Elevates product quality while minimizing expenses. 3) Rapid Devulcanization: Boosts operational efficiency. 4) Eco-Friendly: No need for boilers, thus eliminating pollution.:Advantages
Features: 1) Enclosed System: Ensures materials are mixed or plasticized under specific pressure and controllable temperature, leading to exceptional production efficiency and outstanding stable quality. 2) Rotor Design: Strategically designed spiral angle and blade overlapping length ensure uniform material dispersion. 3) Corrosion Resistance: All machine-contact surfaces are plated with hard chromium and polished for enhanced corrosion and wear resistance. 4) Temperature Control: Jacket construction allows for water-cooling or steam-heating, catering to the precise needs of both plastic and rubber processing. 5) Flexible Feeding: The frame's rear door (or separate top door) allows for efficient continuous operation, with the mixing chamber capable of rotating 140 degrees for easy pigment changes and cleaning. 6) Advanced Control: The electric-control system employs a reliable PLC with comprehensive control, alarm, and safety interlock functions, complete with a serial interface for network integration.
Technical specification:

Model		X(S)N-75×30	X(S)N-110×30	X(S)N-150×30	X(S)N-200×30
Total volume of mixing chamber	L	175	250	325	440
Working volume of mixing chamber	L	75	110	150	200
Main motor power	KW	110	185	220	280
Tilting motor power	KW	4.0	5.5	11	11
Tilting angle	°	140	140	140	140
Rotation speed of rotor(front/rear)	r/min	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of compressed air	Mpa	0.6~0.8	0.6~0.8	0.6~0.8	0.6~0.8
Pressure of cooling water(rubber mixing)	Mpa	0.2~0.4	0.2~0.4	0.2~0.4	0.2~0.4
Pressure of heating vapor(plastic mixing)	Mpa	0.5~0.8	0.5~0.8	0.5~0.8	0.5~0.8
Overall size	mm	3760×2143×3135	4075×2712×3580	4200×3400×3900	4250×3400×4215

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