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Cryogenic Media-Blasting Deburring Machine

Negotiable 1 Set (MOQ)

Basic Info.

Model NO.
PG-40T/60T/80T/120T/150T
Automatic Grade
Automatic
Structure
Vertical
Color
Silver with Red Strip
Material
SUS304
Design Pressure
0.5-07MPa
Application
Rubber, Plastic and Diecasting Parts Trimming
Feature
High Efficiency, Precision and Save Labor Cost
Tempeature
-130c-+50c
Transport Package
Wood Carton for Long Distance Sea Transportation
Specification
5KW/6KW/7KW/8KW
Trademark
Frozen Shot
Origin
China
HS Code
8477800000
Production Capacity
40set Per Year

Product Description

CRYOGENIC DEFLASHING MACHINE INTRODUCTION DETAILS
PRODUCT DESCRIPTION
PROCESSING PRINCIPLE
Cryogenic deflashing technology-uses a system whereby rubber or plastic parts are placed in a machine chamber, exposed to extremely cold temperatures (achieved with the use of liquid nitrogen) and then tumbled in barrel and blasted with a polycarbonate media.
Because the burrs/flashes have a much thinner surface area comparing with their mass, burrs/flashes "FREEZE" very quickly and become brittle. The tumbling action-combined with the impact of the media-removes the burrs without damaging the part itself.
After the process is complete, parts are returned to room temperature. Cryogenic deburring leaves a clean part-with no dust or other residue remaining-with 100% burr removal.
Cryogenic deburring and deflashing are ideal for die cast metal parts, complex rubber parts, precision electrometric parts, medical parts and micro electronic parts.
FUNCTIONS
Our machine is widely used in removing the flashed of small rubber and plastic parts like O-rings, gaskets and other molded parts.
With the cryogenic processing technology, the flashes are firstly freeze and then shot down the high-speed projection media (Polycarbonate blast). The surface quality of molded rubber and plastic rubber parts can be improved greatly.
SPECIFICATIONS
TECHNICAL INFORMATION
MODE PG-60T PG-80T PG-100T/120T PG-150T
MACHINE PHOTO
SIZE(L*W*H) 1000*1000*1950MM 1100*1200*2000MM 1200*1250*2200MM 1300*1350*2250MM
WEIGHT 700KG 850KG 1000KG 1500KG
POWER Ac380v 50Hz Ac380v 50Hz Ac380v 50Hz Ac380v 50Hz
ELECTRICTY 6Kw*3Ph 7Kw*3Ph 8Kw*3Ph 9Kw*3Ph
TEMPERATURE -130 - +50ºC -130 - +50ºC -130 - +50ºC -130 - +50ºC
PRESSURE 0.5-0.7Mpa 0.5-0.7Mpa 0.5-0.7Mpa 0.5-0.7Mpa
BARRAEL CAPACITY 60L 80L 100L or 120L 150L
EFFECTIVE CAPACITY 20L 30L` 40L` 50L`
WHEEL SPEED 3000rpm - 7200rpm 3000rpm - 7000rpm 3000rpm - 7000rpm 3000rpm - 7000rpm
COOLING MEDIA Liquid Nitrogen Liquid Nitrogen Liquid Nitrogen Liquid Nitrogen
OPETATION MODE Touch Screen Touch Screen Touch Screen Touch Screen
FRAME SUS304 WITH SOME RED PAINT ON CERTAIN AREA
WHEEL DIAMETER AL φ250mm AL φ300mm AL φ350mm AL φ350mm
BLASTING SPEED 105.7m/s 123.3m/s 143.3m/s 143.3m/s

PROCESS RESULT COMPARISON
OPERATION PROCESS
WHOLE SYSTEM DRAWING
APPLICATIONS
A. O rings, irregular rubber parts with different material and sizes.
B. Micro electronic product parts
C. Precision elastomeric parts
D. Precision injection moulding plastic parts
E. R & D part runs
F. Die casting products, like zinc aluminum, magnesium alloy
ADVANTAGES
Cryogenic deflashing provides various advantages over manual deflashing and other traditional deflashing methods.
The process maintains part integrity and critical tolerances.
Since it is a batch process, the price per piece is far less as many more parts can be processed in a given amount of time.
Cryogenic deflashing extends mold life. Rather than replace or repair a mold (which typically involves downtime and high cost), the parts can be deflashed. This is typical of parts molded at the end of their product lifetime.
The process is computer controlled, therefore removing the human operator variable from the process.
The process offers consistent results from lot to lot.
Cryogenic deflashing is non-abrasive.
The cost per part is generally well below any alternative technique.
OUR WORKSHOP
PACKING
All are packed with plywood carton for long distance sea transportation.
SHIPPING

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