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China Type WJ-7 Elastic Clip Rail Track Fastener System

Product Details

Product Details

Product Description

Product Description
WJ-7 Fastener System Features:High flexibility, high insulation, strong versatility of the structure, high pressure attenuation of the elastic buckle and high fatigue strength, reliable connection with the foundation, high and low rail position and large adjustment of the left and right position are needed for the passenger-only line ballastless track fastener system.
Following aspects of the fastener system has been optimized:
Improve the versatility of the fastener structure;
Improve the insulation performance of the fastener system;
Reduce the pressure attenuation of the spring buckle and improve its fatigue strength;
Improve the reliability of the fastener system and the foundation;
Reduce the fastener The rigidity of the system;
Improve the reliability of the T-bolt in the iron pad.
WJ-7 Rail Fastening System Parts Details
Serial number Name Quantity Material Mass or volume Remarks
1 T-bolt T1 2 Q235-A 0.76 kg
2 Nut M24 2 Q235-A 0.224 kg
3 Flat Washers 2 Q235-A 0.138 kg
4 W1 type elastic bar 2 60Si2MnA 1.44 kg Choose one according to the line resistance.
X2 type elastic bar 1.22 kg
5 WJ7 insulation block 2 Glass fiber reinforced polyamide 66 72.6 cm3
6 WJ7 iron pad 1 QT450-10 10.2 kg
7 WJ7 insulation cushion board 1 Rubber 420 cm3
8 WJ7-A rubber pad 1 rubber 270 cm3 The speed is 250km/h for passenger dedicated lines, and one of them is selected according to the specific requirements of line resistance.
WJ7-A composite pad rubber 270 cm3
stainless steel 0.24 kg
WJ7-B rubber pad rubber 325 cm3 The speed is 350km/h for passenger dedicated lines, and one of them is selected according to the specific requirements of line resistance.
WJ7-B composite pad rubber 325 cm3
stainless steel 0.24 kg
9 Anchor bolt B1 2 Q235-A 2.20 kg
10 Heavy duty spring washer 30 2 65Mn, 60Si2Mn 0.09 kg
11 WJ-7 flat pad 2 QT450-10 0.50 kg
12 Pre-embedded casing D2 2 Glass fiber reinforced polyamide 66 200 cm3
13 WJ7 rail heightening pad
Polyethylene 27.7 cm3/mm According to the specific situation
14 WJ7 iron pad down the high pad
Rubber 310 cm3/5mm According to the specific situation

WJ-7 Rail Fastening System Technical Requirements:
Fastener type WJ-7 fastener
Taxonomy With iron pad (thickness 16mm)
Withstand lateral force Mainly overcome by the friction under the iron pad
Connection with the foundation Embedded plastic casing
Embedded member pull-out resistance Not less than 100kN
Rail Clip TypesW1 type Type X2

Buckle pressure >9kN 6kN

Strike 14mm 12mm

Fastening method Bolt fastening

Tightening torque About 120 Nm About 80Nm
Rail longitudinal resistance >9kN 4 kN
Rail pad fastening torque 300~350Nm
Elastic Rail InsulatorSetting An elastic cushion layer (rubber pad or composite rubber pad) is arranged under the rail, and a cushion layer (insulation cushion pad) is arranged under the iron pad plate.
size Class A Class B

Under-rail rubber pad: 169×168×12 (composite thickness 13.2) Rubber pad: 169 × 168 × 14 (composite thickness 15.2)

Insulation cushion plate: 486 × 204 × 5
Under-arc cushion stiffness 30~40kN/mm 20~30kN/mm
Sub-layer cushion stiffness >1000kN/mm
Rail height High rail surface Class A Class B
211 rubber pad 212.2 composite pad 213 rubber pad 214.2 composite pad
Adjustment amount 30mm
Adjustment method The adjustment of 10mm and 20mm is achieved by inserting the heightening pad between the rail and the iron pad and between the iron pad and the foundation. The filling pad can be adjusted steplessly.
gauge Adjustment amount ±12mm
Adjustment method This is achieved by moving an iron pad with a long round hole, without the need for spare parts.
Adjustment level Continuous stepless adjustment
Rail joint treatment General purpose
Applicable to ballastless track No shoulder-free track structure
Drawing number and standard Research Line 0603, Science and Technology Base [2007] 207
Application condition 250 km/h 350 km/h passenger dedicated line


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