Versatile Ball Mill for Grinding Sand, Coal, and Quartz Stone

Product Description

Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is a trailblazer in the realm of grinding equipment research and development, and an eminent producer on the world stage. Celebrated for our cutting-edge domestic grinding mill design team and pioneering process technology, we boast production equipment that is nothing short of first-class. Our company has painstakingly developed a holistic mill experiment, testing, measurement, and service supply system, ensuring excellence at every step. By harnessing the power of advanced technology, we have perfected the art of manufacturing an extensive assortment of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills. Each product is a testament to our commitment to quality and innovation.
The ball mill, an iconic piece of grinding machinery, is ingeniously crafted to transform crushed materials into ultra-fine powders with unmatched precision. This series of ball mills is indispensable across various industries and mining enterprises, serving sectors such as mining ores (Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, Gypsum Powder), metallurgy, building materials, chemicals, and a plethora of other grindable materials. These mills excel in both wet and dry milling operations, adaptable to open circuit grinding as well as circular grinding configurations enhanced with a power feeder. Distinguished by its sophisticated design, the ball mill provides exceptional adaptability to diverse raw materials, offering remarkable operational speed, a high crushing ratio, vast capacity, and a user-friendly interface.
Wet Grinding Ball Mill Working Principle:
The working principle of the wet grinding ball mill is a marvel of modern engineering and precision. Driven by an electric motor, the cylinder is set into rotation via a reducer. This movement causes the internal ore fragments and steel balls to rise to a predetermined height, propelled by friction and the eccentric forces generated by the rotation. As gravity takes over, the ores gradually descend, undergoing pulverization through impact and grinding forces. The finely crushed ore is efficiently expelled from the cylinder via the discharge section and is subsequently methodically classified by a spiral classifier. Coarse sand is expertly redirected back into the ball mill by the joint feeding machine for additional grinding. The feeding machine is integral, ensuring a consistent and uniform material supply, continuously feeding ores into the ball mill. As a result, ground materials are systematically discharged from the Chinaware ball mill, making it a relentless 24/7 operational powder grinding titan.
Characteristics
1. Large ring gear, durable side cover, and robust bearings: Experience the remarkable durability of our mill, accentuated by an expanded gear hub crafted for prolonged service life. Enhanced with a high-frequency quenching heat treatment, both the gear and sprocket boast superior strength and resilience.
2. Energy saving: Maximize efficiency with our innovative ball bearing system, replacing traditional slide bearings to dramatically cut down friction. This design choice facilitates smoother starts and reduces energy consumption by an impressive 10-15% in comparison to conventional ball mills.
3. Large processing capacity: Our mill, outfitted with a discharge disc and a standard mill grate plate, boasts a 20% increase in processing capacity over energy-saving conical ball mills, ensuring enhanced productivity and throughput.
4. Efficient mud management: The innovative design maintains a low mud surface at the discharge port, allowing for swift mud passage and minimizing excessive grinding of ore, thereby enhancing operational efficiency.
5. Optimized ball loading: Accommodating a versatile range of ball sizes, our mill ensures optimal performance by maintaining small balls in their ideal operational condition, promoting efficient grinding.
6. Easy installation: Engineered with a supportive frame, our mill simplifies the installation process, offering convenience and ease for on-site setups, ensuring quick and efficient assembly.
7. Reliable electronic control system: Our cutting-edge electronic control system is fortified with protective features to guard against motor overcurrent, power failures, and supply imbalances, guaranteeing smooth, uninterrupted operation for peace of mind.
Detailed Photos
Ball MillStructure: This cutting-edge grinding mill is designed with an all-encompassing feeding system, an ultra-efficient discharging system, and a durable transmission system. The transmission system boasts a precision-engineered speed reducer, small transmission gear, high-performance electrical machinery, and state-of-the-art electric control. It stands as the pinnacle of engineering prowess and innovation, representing the very best in modern manufacturing excellence.
Product Parameters
Our unwavering commitment to quality ensures that only the finest products, meticulously crafted to meet our rigorous standards, reach the market. This steadfast dedication has swiftly propelled us to the forefront of the industry, earning us a reputation as a market leader both domestically and globally. Our offerings are celebrated for their unmatched quality and reliable performance, setting a benchmark for excellence.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are committed to delivering your Efficient Quicklime and Fly Ash Grinding Mill with unparalleled care and efficiency. Our meticulous attention to detail begins with the careful disassembly of each machine prior to shipment. We employ an array of superior packaging methods tailored to ensure the ultimate protection and integrity of your product throughout its journey. Our packaging options include: - Nude packing for simplicity and strength. - Bundle packing for secure consolidation. - Grass rope packing for eco-friendly support. - Water-proof packing to shield against moisture. - Wooden pallet packing for stablility. - Wooden or carton box packing for added security. Each method is thoughtfully chosen to safeguard your investment, ensuring it arrives in pristine condition, ready to deliver exceptional performance.
Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly operates over a sprawling 5000 square meters, a testament to our expansive and meticulously equipped facilities.
At Churun, our customers are the cornerstone of our operations, as we provide tailor-made, all-encompassing plant equipment configuration solutions. With nearly 300 flourishing production lines in diverse global industries, including cement, chemicals, lithium mica, taconite, metallurgy, and solid waste management, we exemplify industry leadership. Our team of seasoned professionals brings unparalleled design capabilities and a wealth of experience, achieving outstanding market success and garnering widespread trust and commendation from users around the world. As we look to the future, Churun Heavy Industry remains dedicated to professionalism, integrity, and innovation, ensuring the delivery of efficient, dependable equipment and technical solutions that evolve with the times.
The Headquarters of
Churun
is strategically positioned in
the thriving city of Xuzhou
city, covering approximately 200,000 square meters. Our cutting-edge facilities boast over 200 sets of large and medium-sized metal processing equipment, including advanced lathes, riveting machines, welding equipment, and comprehensive assembly stations.
Today, our products enjoy widespread acclaim from domestic and international customers. Successful exports have reached Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other global destinations.

After Sales Service
Best Service: Our unrivaled after-sales support and expert consultation distinguish us in the industry. We take immense pride in our customer-centric approach, ensuring our team is available through various channels, including sales hotline, email, Skype, or MSN. We promise a prompt response to your inquiries, with emails typically answered within an impressive 30-minute window.
Pre-sale Services: Enthusiasm
Our comprehensive pre-sale services cover everything from crafting an initial plan to designing the process flow and manufacturing equipment, all meticulously customized to meet your distinct requirements.
Sale Services: Commitment
Our team of expert technicians will be deployed to your jobsite to provide invaluable guidance on installation and adjustments. They will train operators and perform joint checks and acceptance procedures to ensure everything is seamlessly operational.
After-sale Services: Loyalty
In our pursuit to foster enduring relationships, we are dedicated to conducting regular follow-up visits with our esteemed clients.
Furthermore, we offer a comprehensive one-year warranty to guarantee the reliable performance of your machine. Our well-stocked inventory of essential spare parts ensures swift shipment of replacements when needed.
We extend a warm invitation for you to visit our company and workshop. We are excited about the potential collaboration with you, providing the most suitable, high-quality products at competitive prices.
FAQ
1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.
2. How long is the delivery time of your product? The delivery time is within 30 working days.3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.4. How long is the product warranty period? Our warranty period is 1 year, excluding wearing parts.5. What after-sales services does your company offer? We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.6. Can your company provide spare parts? We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.

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