Reliable Automatic Billet Casting Equipment for Efficient Production

Product Description

Our Company
Company Overview

At Victory Technology International Ltd., we proudly stand as a global pioneer in crafting and producing state-of-the-art solder wire processing equipment. Our product portfolio includes high-performance Extruders, Solder Wire Drawing Machines, and innovative Solder Powder making equipment like Atomizing Machines and Ultrasonic Vibro Sifters. We take pride in our cutting-edge Solder Paste equipment, as well as our specialized Pure Zinc Wire Processing Machines and Zinc Alloy Processing equipment, which feature Continuous Melting and Casting Furnaces, Alloy Extruders, and Big Bobbin Winding Machines. These advanced technologies distinctly set us apart in the industry.
With an impressive legacy spanning two decades, our company has secured numerous patents and established an exhaustive, scientific quality management system, fortified by a dynamic R&D team. Partnerships across Europe and the United States empower us to seamlessly integrate state-of-the-art technologies and designs, continuously elevating both the performance and innovation of our products.
Our company boasts a registered capital of 10 million yuan and a self-constructed, modern workshop covering an expansive 33,000 square meters in the idyllic Dalang Town, Dongguan City. This strategic location provides not only efficient transportation but also a captivating environment, solidifying our reputation as a large-scale, professional machinery manufacturer and placing us among the top 50 key enterprises in Dalang Town.
With a registered capital of 10 million yuan, our vast and contemporary workshop spans 33,000 square meters in Dalang Town, Dongguan City. Situated at No. 208 West Scenery, we enjoy exceptional transportation connectivity and a picturesque setting, establishing our status as a premier machinery manufacturing enterprise and securing our position among the 50 key enterprises in Dalang Town.
From inception to completion, experience the pinnacle of unmatched quality with our meticulously controlled manufacturing process. Every product is crafted to meet the highest standards, ensuring your satisfaction. Choose us as your preferred supplier for similar equipment and relish in your decision. We warmly welcome both our esteemed long-term partners and new clients to engage with us, exploring the groundbreaking prowess of our revolutionary Section torch.
In our development journey, we have embraced advanced technology from Europe, Japan, and Taiwan, significantly enhancing our product performance. By utilizing original components throughout our manufacturing process, we have gained the trust and favor of numerous loyal customers. This approach has attracted new clientele, resulting in robust sales across East & South Asia, Europe, America, and Japan.
Our Principle: Best price, best quality, best after-sales service.
Our Faith: Rooted in China, expanding globally to become a world-class brand of international repute.
Product Application
Our Automatic Solder Billet Casting Machine is expertly designed for the casting of tin lead solder billets, lead-free solder billets, and leaded solder billets. Post-casting, it provides crucial materials for the subsequent downstream process of solder wire extruding, ensuring seamless continuity and efficiency.

Parameter for solder billet casting machine
Type	VT-85A
Hydraulic system	1set
Hydraulic motor power	4kw
solder pump power	2.2kw
Attemperator power	9kw
cutting device	3kw
Voltage	380V/customized
Solder billet dimension	φ84*180mm/customized
Machine weight	4.5T

Equipment: 1) Insulation can: Maintains the melted solder at an optimal temperature.
2) Solder billet casting mould: Crafted from special materials to efficiently cool the solder.
3) Solder billet drawing system: Fully automated to maximize precision and efficiency.
4) Solder billet cutting system: Ensures precise and accurate cuts.
5) Temperature control system: Guarantees consistent and reliable temperature management.
6) Hydraulic system: Incorporates the trusted China brand Huade for superior performance.
7) Billeting putting hopper: Facilitates seamless material handling.
8) Electrical components: Utilizes the esteemed France Brand for unmatched reliability.
Feature:
The VT-85A represents a groundbreaking product independently developed by our company, primarily utilized for producing lead and lead-free solder and tin alloy billets. It efficiently supplies the necessary materials for extrusion press processing, demonstrating superior functionality and innovation.
This sophisticated machine is composed of a robust machine frame, a warm-box formed device, a traction device, a cutting device, a cooling system, a hydraulic system, and a comprehensive electrical control system.
After smelting, activate the tin solder material valve, allowing liquid tin to flow through the guiding tube into the billet casting machine's attemperator, where further temperature adjustments are expertly performed to ensure optimal casting conditions. Achieve optimal casting temperature by meticulously adjusting parameters. Once perfected, release the tin valve of the attemperator for precision. Seamlessly fill the formed shell with liquid tin, allowing it to cool completely. The traction device then skillfully draws the billet to the required length, where the cutting unit, equipped with saw blades, executes an impeccable cut. This flawless billet is then transported to the shelf, with each step orchestrated by our advanced automatic control system.
Our machine boasts a state-of-the-art control system, employing PLC technology for precise monitoring of production status. All process parameters are vividly displayed and easily modified on a user-friendly color touch screen.
Tailor the drawing time based on the solder material composition for assured traction reliability. Enjoy a fully automated alarm system for material deficiencies and comprehensive safety assurance for both equipment and personnel.
Customize the cutting length to perfectly match the user's extrusion machine requirements, accommodating downstream process demands. Our innovative cooling system ensures water temperature remains below 30°C for optimal performance.
5.Advantage:
1) Experience peak efficiency with an impressive 45 seconds per piece, capable of serving two extruders simultaneously.
2) The entire procedure operates in a vacuum condition, providing an exceptional anti-oxidation effect for the finished billet,ensuring superior quality for subsequent solder wire rolling and drawing.
3) Ingenious insulation design guarantees precise temperature control of the solder, crucial for high-quality solder billets.
4) Achieve perfectly smooth cutting surfaces to prevent air bubbles during extrusion, thus ensuring top-notch extrusion quality.
5) Boasting a simple linear structure, the machine is both easy to install and maintain.
6) Incorporating world-renowned brand components in its pneumatic, electric, and operational parts for unparalleled reliability.
7) Operates in a fully enclosed process, ensuring the finished billet runs under a perfect vacuum.
8) Enjoy high levels of automation and intelligence, minimizing labor requirements.
9) Exceptionally efficient, capable of servicing two extruder setups with ease.
Certifications

Detailed Images

Machine Parts
Name: Warm-box
Brand: Victory
Original: China
Expertly designed to retain solder materials, boasting a substantial 300kg capacity with an integrated heating function to precisely adjust solder material temperature before billet formation.
Machine parts
Name: Billet Formed Mould
Brand: Victory
Original: China
Utilize a specialized mould, enhanced with unique heating treatment, facilitating effortless billet traction.

Machine Parts
Name: Hydraulic Cutting Device
Brand: Victory
Original: China
Equipped with renowned domestic engines, this device offers powerful driving force, noiseless operation, zero scrap, and an impeccably polished cutting end.
Main parts
Name:PLC Controller
Brand: SIEMENS
Original: Germany
Harnessing the advanced SIEMENS PLC controller, operators can effortlessly command the machine via the interactive touch screen. This sophisticated system not only enables you to access the running records effortlessly but also allows you to retrieve failure logs, making troubleshooting and problem resolution a breeze.
Our Service


Pre-Sales Service
* Enjoy comprehensive inquiry and consulting support.
* Avail our expert sample testing support.
* Experience a guided tour of our state-of-the-art factory.
After-Sales Service
* We provide thorough training on machine installation and operation, ensuring seamless use.
* Our skilled engineers are ready to offer unparalleled service for your machinery, anywhere around the globe.
Packing & Delivery

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