Product Details
Product Description
Product Description
AITOP Battery Spot Welder 18650/21700/32650 Battery Spot Welding Machine Double Sides Automatic Spot Welding Machine
Product Description
Automatic Battery Pack Spot Welder is a general platform of automatic processing technology based on CNC, suitable battery pack spot welding and assembly in the factory. Compared with manual spot welding, the efficiency and accuracy of welding have been greatly improved. Humanized design makes the operation and debugging very easy and convenient. Design of components built-in makes appearance more concise
SPECIFICATIONS
AITOP 800 and AITOP-700
|
| AITOP-700
| AITOP-700
|
Welding Head Number
| 1
| 2
|
Travel
| X: 400mm; Y: 400mm
| Y: 600mm; Z: 300mm
|
Welding Spped
| 0.5s/spot, 1600pcs/h
| 0.5s/spot, 3500pcs/h
|
Welder Power Suppler
| 8000A Inverter Spot Welder/6000A Transistor Power Supply
|
Max Motor Speed
| 1000mm/s
|
Max Battery Number
| 400 pcs (18650)
|
Operate System
| Embedded system
|
User Interface
| Touch screen
|
Drive Mode
| Step motor and precision guide rail
|
Power Supply
| 220V/50Hz(machine); 3 phase, 380V/50Hz(Welder)
|
Air Pressure
| 0.3-0.6 MPa
|
Machine Size
| 1000L*900W*1750Hmm
| 1300L*1200W*1800Hmm
|
Machine Weight
| 300kg
| 450kg
|
Features:
1. Support breakpoint start, automatic start, and manual start.
2. Cold solder joint and sealing off alarm.
3. Easy program, support matrix, array and point program, can store 999 group parameters.
4. Welding needle abrasion alarm.
5. Build-in welding current monitor, can display real time welding current.
6. Design for NB, Power Tool, Gardening Tool, High Power, Energy Storage battery, Electric Motor Car Battery Pack, and other lithium battery packs spot welding.
7. High productivity: 0.5s/spot
8. Can be matched with the production line of lithium battery group.
9. Automatic battery pack spot welder adopts traditional pneumatic single point dynamic, ensure the welding accuracy, and improve the welding appearance quality and reliability.
10. Can store dozens process of different battery packs product, switching products without re-setting parameters.
11. Can match a variety brand of spot welders and power supply.
Application Area:
With the corresponding fixture, AITOP-700 can weld 18650, 21700,26650, 32650,32700 and other cylindrical batteries, can also be customized for a variety of cylindrical battery, square battery, button battery and etc.
Operation:
1. Setting the parameters of welding on the touch screen. (The same product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping position.
3. Press the start button, AITOP-700 automatically complete all welding actions.
4. AITOP-700 sound to prompt operator replacement of new fixture (battery pack).
Model
| AITOP-DC-50
|
Transformer Maximum Output Power
| 35KVA
|
Maximum Output Short Circuit Current
| 5000A
|
Welding Conditions
| 8
|
Open Circuit Voltage
| 10V
|
Control Mode
| Constant Current Control
|
Input Frequency
| AC 220V±10% 50Hz
|
Weight
| 55KG
|
Welding Thickness
| Maximum thickness of parallel welding:0.03mm~0.5mm
|
Maximum Thickness of Upper and Lower Butt Welding
| 0.3mm+1mm
|
Size
| 185x280x420mm
|
Current
| 4000A
| 5000A
| 8000A
|
Input Power
| AC 220V±10% ,
50Hz±2Hz
| AC 380V±10%,
50Hz±2Hz
| AC 380V±10% ,
50Hz±2Hz
|
Rated capacity
| 20KVA
| 25KVA
| 35KVA
|
Maximum output short circuit current
| 4000A
| 5000A
| 8000A
|
Output current range
| 800-4000A
| 800-5000A
| 500-8000A
|
Output voltage
| 12V
| 10V
| 10V
|
Inverter frequency
| 4KHz
| 4KHz
| 4KHz
|
Welding time
| 1.0ms—99.0ms adjustable,accuracy:0.1ms
| 1.0ms—99.0ms adjustable,accuracy:0.1ms
| 1.0ms—99.0ms adjustable,accuracy: 0.1ms
|
Welding pulse section
| 2
| 2
| 3
|
Welding cycle period
| 1
| 1
| 11
|
Working table size
| 600mm*800mm
| 600mm*800mm
| 600mm*800mm
|
Welding range
| 580mm*580mm
| 580mm*580mm
| 580mm*580mm
|
Adjustable height range of welding head
| 10-150mm
| 10-150mm
| 10-150mm
|
Welding needle specification
| 1.5mm-3mm/6mm optional
| 1.5mm-3mm/6mm optional
| 1.5mm-3mm/6mm optional
|
Adjustable distance between welding needles
| 0-10mm
| 0-10mm
| 0-10mm
|
Adjustable stroke of cylinder
| 5-30mm
| 5-30mm
| 5-30mm
|
Specification of secondary discharge cable
| 95mm²
| 95mm²
| 95mm²
|
Cable length
| 500mm
| 500mm
| 500mm
|
Adjustable range of welding head pressure
| 1-5kg
| 1-5kg
| 1-5kg
|
Welding speed
| 0.5-0.8/point
| 0.5-0.8s/point
| 0.5-0.8s/point
|
Plane double needle welding thickness
| 0.08-0.2mm plated nickel/pure nickel
| 0.08-0.25mm
plated nickel/pure nickel
| 0.08-0.3mm
plated nickel/pure nickel
|
Welding thickness of convex point and flat needle
| 0.15-0.25mm
plated nickel/pure nickel
| 0.15-0.3mm
plated nickel/pure nickel
| 0.2-0.5mm
plated nickel/pure nickel
|
Number of settable specifications
| 8
| 8
| 99
|
Display
| LED
| LED
| TFT 800X480 Capacitive touch screen
|
Over limit alarm setting mode
| Current setting
| Current setting
| Current setting + current wave monitoring
|
Welding mode
| Single welding
| Single welding
| Single or double welding
|
control mode
| PWM
| PWM
| PWM
|
Control way
| 1200V 200A IGBT
| 1200V 200A IGBT
| 1200V 300A IGBT
|
Control mode
| Constant current
| Constant current
| Constant current and constant voltage
|
Cooling
| Forced air cooling
| Forced air cooling
| Forced air cooling
|
Weight
| 35KG
| 35KG
| 40KG
|
Weight of main machine
| 430L*185W*280H mm
| 430L*185W*280H mm
| 455L*205W*315H mm
|
Transformer size
| 265L*180W*255H mm
| 265L*180W*255H mm
| 475L*200W*290H mm
|
Whole main size
| 800Lx600Wx1200H mm
| 800Lx600Wx1200H mm
| 800Lx600Wx1200H mm
|
Welding application
| Battery connection piece, hardware sheet, wire harness, terminal block, etc
| Battery connection piece, hardware sheet, wire harness, terminal block, etc
| Battery connection piece, hardware sheet, wire harness, terminal block, etc
|
Contact us :
Shenzhen AITOP Intelligent Equipment Co. LTD
Sales Manager
Phone/Whatsapp/Wechat:008618520989583/008618435204981/18098989643/+8618820281861
Email:sales(@)
Our other product catalogues
Packing and shipping
*Be Packed by Wooden Box
*Lead Time: Standard Machine: 7-10 working days after we received your battery pack samples.
*Customized Machine: 20-35 days
Our Service
Pre-sales
1) Inquiry and consulting support. All will be replied in 12 hours.
2) View our Factory and testing the machine, demonstrate how the machine work.
After-Sales
1) Training how to install the machine, training how to use the machine.
2) Engineers available to service machinery overseas
3) 1-year guarantee ( free maintain in a year)
4) Replacement parts and other accessories provided
FAQ
Q: What can your machines do?
A: Make the batteries production automatically.
Save the factory owner's invest and better the efficiency.
Q: What kind of items can your machines produce?
A: Our machines can be used to produce batteries for Power Bank, Laptops, Cell Phones and Ebikes, etc.
Q: How can I see samples or know more about the machines?
A: We have real time video on Youtube.
Please contact our sales to get the links.
Indian friends can visit our New Delhi sales office and see the machine by yourselves.
Q: Do you have a MOQ for orders?
A: Customers are free to buy our production line (3-5 machines altogether) or just 1 single machine.
Our factory MOQ is 1 set.
Q: Do you have any warranty or certifications?
A: We provide 12 months warranty for the machine, and life-time after-sales maintenance.
All of our products are with CE certifications and are good to export worldwide.
Q: I am a new factory owner. Can I get some advices about automatic production?
A: You can tell us the ideal turn-over you want for your new factories.
Our professional engineers and sales shall provide you with budget and costs how much it takes.
Looking forward to establish good business relationship with you
Contact us :
Shenzhen AITOP Intelligent Equipment Co. LTD
Sales Manager
Phone/Whatsapp/Wechat:008618520989583/008618435204981/18098989643/+8618820281861
Email:sales(@)
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