US$10,000.00-1,000,000.00
|
1 Piece
(MOQ)
|
Basic Info.
Surface Treatment
Heat Treatment
Average Wall Thickness
>3mm
Mould Life
<500,000 shots
Certification
RoHs, Vda6.1
Mold Core Material
H13;Dievar;ESR;Dac55 or Customized
Mold Frame Material
P20,S50c or Customized
Slides
Mechanical or Cylinder
Certificate 1
ISO9001:2015
Transport Package
Wooden Case
Specification
To be customized
Production Capacity
3000sets/Year
Product Description
Product Description:High pressure die casting HPDC mold / Motor housing casing mold EV cars |
Die casting tooling for medical industry |
Size | based on product size |
Casting Machine | According to the drawing or sample |
Mold lifespan | 30000-120000 shots |
Mold core and cavity Material | Janpan-Hitachi9SKD61),German-Gretz,Sweden-ASSAB,domestic H13 |
Mold frame | P20,S50C or customized |
Annual mold capacity | 3000sets+ |
Delivery | 35-60 days |
Advantages | 1.Ultra-long mold anti-flash side clamping mechanism 2.Ultra-long mold core inlay technology |
type | Single cavity molds / Multi-cavity molds of the same part /Family cavity molds-Two or three plate molds is available |
Machine | Milling machine/EDM/EDM wire cut machine/Die casting machine/CNC machine/grinding machine/Drilling machine/Lathe machine etc |
Production Process | Polish/Sand Blast/EDM/Milling/Texture/Grind/Pre-Treatment/Quenching/Lathe/Wire Cut/Annealing/Temper etc. |
Established in the year 1990, Superband specializes in manufacturing Aluminium alloy components and molds through High Pressure, Low Pressure (HPDC/LPDC), Counter Pressure, Squeezing pressure and Gravity Die Casting processes (Permanent mould casting).
We have got a good reputation for our good quality, on time delivery, competitive price, short lead time, quick response, flexible and good service from our customers.
We are TOP 20 die casting mould manufacturer in China, through all kinds of HPDC process,such as providing vacuum , oxygen-filled , ultra-low-speed die casting process.
Superband provides all kinds of die casting molds,fousing on clamping force 300Ton-3050ton with in house mold trail service, such as Automotive Components, Lighting Fixtures, Home Appliances, Medical Devices, Aerospace Industry and etc.
Superband is not only a mold manufacturer ,but also a solution provider of aluminum alloy casting issue, we offer one-stop service for our clients from products design,DFM, Mold simulation, mold design , mold manufacture, mold trial ,etc all in one house.
HPDC mold process
High pressure die casting HPDC mold / Motor housing casing mold EV cars Superband provides high-quality, cost-effective die casting auto parts and die casting aluminum mold.
With over 30 years of experience, we promise that we will constantly improve our production processes, operations, and excellent die casting services to ensure that Superband die castings are qualified to our dear customers all over the world.
The automotive industry is the largest market for aluminum auto parts die castings. Because of the environmentally friendly and cost-effective features of aluminum, it's also lighter than steel and makes vehicles more fuel-efficient to operate. More and more automotive manufacturers will choose aluminum die casting auto parts.
FAQ
1.What is the differences with Superband and our competitor?
Superband is not only mold manufacturer but also a high-tech enterprise that offered material research,product design, mold technology,process technology service.A provider of aluminum alloy casting solution.
2.Why Superband can be the leading Die Casting mold manufacturer ?
1). Fast Delivery time : 20-40 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: 56 Senior professional technicians which are divided into 7 groups:
A- Product design B- CAE analysis C- Wheel mould design
D- High pressure mould design E- Automotive chassis part mould design
F- R&D (3 engineers) G- Production engineers
4) Service: Provide product design -- Product performance analysis for our client-- Propose risk item-- Design the most suitable mold structure for clients according to customer's on-site process level and habits--Help our clients improve their casting indexes --- Help client improve their process--Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold meet customer's requirement.
5) Reasonable Price
3.What is Technical Strength of superband company ?
1).We are not only wheel mold maker, but also solution provider of aluminum-alloy casting issues.
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer's reference.
4.What is the product category of Superband mold?
Automotive aluminum wheel mold,Chassis Mold including steering knuckle,Subframe,Calipers etc.
5.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service : product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantification,
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