Pet Carbonated Drink Filling Production Machine

Product Description

Blowing System:
Before delivery, preforms are lifted and sorted by a dumper, a preform elevator and a preform sorter. Preforms are transported by a star wheel to the preform deduster to clean the preforms from dust. Then, preforms are connected to the heating head and heated at their bodies and bottoms excepting mouths to be cooled down. After that, preforms are transported to opening and rotating molds. Preforms are stretched and huffed by the air cylinder. Low-pressure is needed for the first blow and high-pressure for the second blow. The molds would be opened automatically after exhaust and then bottles would be transported out of the machine.

Rinsing System
1. The equipment applies unique overturning bottle clamp, which is hygienic and durable. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp.
2. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
3. All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
Filling System
1. Clip the bottle neck with steel starwheel. There is no need to adjust the equipment height when changing the bottle shape whose diameters have no much change.
2. Rotating disks all make from stainless steel ANSI304. Large planar toothed bearings can ensure the stable operation of machine.
3. High-precision electronic liquid level filling valve makes fast and slow fillings possible.
4. Automatic washing cup can circularly and thoroughly clean the filling valve through CIP cleaning program.
5. Integrate filling valve with bottle lifting mechanism. The simplified structure makes cleaning easier and could improve the stability of the machine. Bottleneck is clipped by clippers.

Capping System
1. Adopt magnetic constant torque capping head, which is stable. And the capping defective rate is smaller than 0.2%.
2. There is a line of optoelectronic switches in the cap falling guide rail. If there is no cap in the rail, the machine would automatically stop, sparing the situation of no cap.
3. Bottle-in detection switch is equipped in the capper. The cap locking cylinder connected to cap falling guide rail and cap moving disk continuously control the discharge of caps, so as to ensure no cap-in when there is no bottle, reducing the abrasion of caps.
40000bph Carbonated Drinking Filling Machine/CSD Bottling Machine
Basic information

Products can be handled	Cocacola,soda water,carbonated water
Container can be handled	Pet bottles with various shapes and volumns.
Filling system	Isobaric filling
Capacity	5000-40000BPH

Raw material	316,304
Pnuematic components	SMC,FESTO,
Touch screen	Simens
Pump	Yuanan
Motor	ABB,SEW,Polar
Serve motor (BFC combiblock )	MITHUBUSHI,Simens,
Can unscrambler	Polar,Tongyu
Plastic bearing	IGUS,SKF
Air filter which is used to purify air inside	AAF

Main Products:

Beverage Processing System		System	Equipment	Design capacity
		Water Treatment System	Pre-filtration System\Membrane Separation System\Sterilization System	5-100 T/hr
		Processing System	Dissolving Unit\Extraction Unit\Fermentation Unit\Blending Constant Volume Unit	5-60 T/hr
			UHT System\CIP System\ Disinfectant System\Carbon Mixer
Packaging System	System		Equipment	Design capacity
	Blow Moulding System		0.25~15L	1200-81000 BPH
	Filling System		Water Filling\Aseptic Filling\Ultra-clean Filling\Hot Filling\CSD Filling	1200~81000 BPH
	Combibloc		Starbloc\(Big)Bottled Water Combibloc\Aseptic Combibloc\Ultra-clean Combibloc\CSD Combibloc\ Hot-fill Combibloc\ Non-beverage Combibloc	1200-81000 BPH
	Conveying System		Air Conveyor\ Bottle Unscrambler\ Bottle tilting chain\ Showering Cooling Tunnel\ Bottle Warmer\ Bottle(Case, Pallet) Conveyor	5000~81000 BPH
External Packing System		System	Equipment	Design capacity
		Film Wrapper	Transparent\Colorful Film	60~120 box(case)/min
		Carton Packer	Robot Packer\ Wrap around packer	60~120 box(case)/min
		Bottle(Can) Palletizer(Depalletizer)	PET Bottle\Can\Glass Bottle	5000-72000 BPH
		Case Palletizer(Depalletizer)	Carton\Plastic Crate	5000-81000 BPH
		Labeler	Hot Glue\Self-adhesive Sticker\ Cold Glue\Pre-applied Glue	6000-48000 BPH
Internal logistics system		System	Equipment	Remark
		Intelligent Warehouse	Rail Guided Vehicle\Automated Guided Vehicle\Stacker\ Automated Loading System
		Warehouse Control System	Racking System
		Warehouse Management System	WMS combined with Enterprise's system
Management Platform for Intelligent Factory		System	Equipment	Remark
		Central Electrical Control System for Whole Line	Operation Monitoring\Data Collection\Reports\Energy Management
		Remote	24 hours customer service line\Remote diagnosis to solve technical fault quickly\Professional support & technical training

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