Foundry Machinery Iron Casting Brake Drum Automatic Production Line

Product Description

Product Description
Automatic casting line for green sand casting // Automatic production line for sand casting // Brake drum Automatic casting line
Foundry Machinery Iron Casting Brake Drum Automatic Production Line
Sand casting is the most common and traditional casting process in foundry industry. It is a preferred casting method for small foundry.Today, we will introduce the basic equipment and tools needed for a sand casting process.
QINGDAO HUAXIN GROUP provides one-stop shopping mode, from sand mixing equipment to cleaning equipment, our company has production.
Automatic static pressure molding line is a complete automatic casting production line for producing gray iron & ductile iron castings in the sand casting industry.
The whole production line mainly includes sand treatment system section ( casting sand preparation), Automatic molding section, setting core, pouring section, cooling section and soon on.
The main work flow of the static pressure automatic moulding line: the molded sand boxes are closed after core lowering, the closed sand boxes are transported to the pouring section for pouring, the poured sand boxes are then transported to the cooling section for cooling, and the cooled sand boxes are then transported to the piercing section for sand dropping, thus achieving the separation of castings and sand. After cooling and separating, the casting enters the shot blasting cleaning process; The separated old sand is reused by sand treatment, renovation and regeneration system.
The molding equipment of the hydrostatic automatic casting molding line is a hydrostatic molding machine, and its main structure includes a workbench, a blowing pre-tightening mechanism, a multi-contact compaction mechanism, a sand feeding mechanism and a mold moving rotary mechanism.
Product Parameters
The working principle of the static pressure molding machine is to preliminarily compact the molding sand by air flow pre-compaction, and then to finally compact the molding sand by hydraulic multi-contacts. The mold moving and rotating mechanism is mainly used to support the bottom frame and template of the upper mold and the bottom frame and template of the lower mold, and mainly comprises a connecting rod mechanism, a center column, a rotating arm, a buffer device and a positioning device.
The main characteristics of the static pressure automatic casting molding line are: uniform flask size, good hydraulic compaction and high molding rate

Flask size	Casting part
870x650x350/200mm	brake drum, wheel hub
900x700x280/250mm	flywheel shell
500x600x250/250mm	grooved fittings
1200x1000x250/250mm	Agricultural machinery parts and auto parts
1050x1050x390/320mm	Casting pipe,Manhole cover
1200x1000x350/300mm	Agricultural machinery parts and auto parts
920x700x250/250mm	brake drum, wheel hub
1500x1000x200/250mm	machine tool element
1900x1300x280/250mm	Piano parts
2100x1300x280/250mm	Textile machine parts
Customize the static pressure molding line according to the casting and production efficiency of users and the workshop layout.

Detailed Photos
Application
Application field of automatic green sand casting production line:
Automatic Casting production line is widely used in the following fields because of its high efficiency, stability and reliability:
1. Automobile manufacturing:
Automobile manufacturing is one of the most widely used fields of clay sand casting. It can produce key components such as automobile engine, chassis, axle and so on, and meet the demand of automobile manufacturing industry for high quality, high efficiency and high stability.
2. Machine tool manufacturing:
The machine tool manufacturing industry has higher requirements for castings, which require accurate geometric shapes and stable mechanical properties. By adopting static pressure molding technology, high-quality machine tool castings can be produced to meet the needs of machine tool manufacturing industry.
3. Shipbuilding:
The shipbuilding industry needs a large number of large-scale high-quality castings to manufacture important parts such as hull and cabin. The hydrostatic line can produce high-quality castings that meet the needs of shipbuilding industry by adopting the production technology of large castings.
4. Electric power manufacturing industry:
The power manufacturing industry needs a large number of high-temperature and corrosion-resistant castings to manufacture key components such as boilers and steam turbines. As a traditional casting method, clay sand casting can meet the demand of electric power manufacturing industry, and the automatic casting production line of sand treatment static pressure line further improves the production efficiency and quality.
5. Mining machinery manufacturing industry:
Mining machinery manufacturing industry needs a large number of large-scale high-quality wear-resistant castings to manufacture key components such as excavators and mine pumps. Automatic clay sand casting production line can meet the demand of mining machinery manufacturing industry and improve production efficiency and quality.

FAQ
For newly invested foundries, automatic casting line is the first choice, but in the process of consultation, we must be clear about several key points:
1. what is flask size
2. What is the required producing capacity
3. Do you need core setting section ? (if need it , please tell us the quantity ?)
4. What is the cooling time after pouring ?
5. How many are pouring stations?
6. What is the capacity of your electric furnace? How many stoves are there together?
7. How many tons of molten iron in one hour?
8. What is the weight of a box casting?
9. Is the equipment configuration low standard, common standard or high standard? As you know different configure has different price ! or you can tell us your Budget.
10. Please provide the factory layout , after comfriming all detail message , we will design it according to your drawing,
Company Profile
Qingdao Huaxin is a proud partner of Foundry plants bringing more than 20 combined years of foundry design and productivity to the worlds foundries of all sizes.
Qingdao Huaxin is a professional industrial solution provider, specializing in foundry design and automation in foundry industry.
Qingdao Huaxin is a professional manufacturer in the design and installation of highly customized and high performance "Green Sand" sand preparation Systems,semi-auto/automatic molding machines,core shooting machine, shot blasting machine,automatic pouring machine and return systems for foundries which produce cast iron, cast steel and aluminum castings.
Certifications
Packaging & Shipping

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