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Automatic Blow Moulding Machine for Making 5L HDPE Bottle

US$36,800.00 1 Piece (MOQ)

Basic Info.

Model NO.
KS90II-2
Making Method of Parison
Extrusion-Blow Molding
Automation
Automatic
Computerized
Computerized
Certification
CE, ISO9001:2008
Applications
Jerry Cans, Bottles, Gallons
Max Product Volume
15L
Suitable Material
HDPE, PP, LDPE, PVC, PC, PS
Station Number
Double Station
Layer Optional
Multiple Layer Available
View Stripe System
Available
Deflashing
Auto-Deflashing
Clamping System
Toggle Type
Screw
90mm
Production
100~130 PCS/H
Clamping Force
220kn
Mould Template
650* 550
Parison Control
Moog 100 Points Controller
Total Rated Power
63 Kw
Average Power Consumption
40 Kw
Transport Package
Film Packaging
Specification
8~15L
Trademark
DAWSON
Origin
China
HS Code
8477301000
Production Capacity
120 PCS/H

Product Description

DAWSON MACHINERY & MOULD GROUP
***EXTRUSION BLOW MOLDING MACHINE EXPERT*** Our customers are all around the world.
Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India, Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia, Venezuela, Peru....
Double station blow molding machine KS90II series
Suitable for making 2-15L HDPE Jerry cans, bottles, gallons, jars...
KS90II-3 3 head suitable for 2L & 3L bottles
KS90II-2 Double head for making 5L bottles
KS90II-1 Single head can making 8-15L bottles

Auto-deflashing system
Aluminium with Beryllium Copper Mould
Equiped with MOOG parison controller for thickness control
Available to connect with conveyors , leak tester and auto bagging machine for fully automatic system

Technical Parameters
Basic parameters Suitable material HDPE,PP
Max volume 5L
Output capacity 280~300 pcs/h
Size 3.4×5×2.6(M)
Weight 8.3T
system Specification Parameters Note
Plasticizion system Summarize High efficient low power consumption plasticizion system,transducer control,self-protect function when started at low temperature
Reducer Hard finishing,High intension,Low noise reducer
Screw ∮80mm,L/D ratio 25,110kg/h 38CrMoALA Cooling system available
Heating Zone 4 Aluminum Heater Automatic heating
Heating power 16KW/H
Cooling Fan Separate cooling system for heaters Automatic cooling
Extrusion system Single Die Head System
Summarize High-grade alloy steel, center feeding
Accumulation head,2.5L capacity of head
Die head number 1
Center distance of die heads /
Max die mouth 320
Extruder Motor 30kw SIEMENS MOTOR
Clamping system The most advanced clamping system -- Bend arm translational type mould closing mechanism. The utility model technical problem to be solved: to design a bent pan-type clamping mechanism, the use of open, the role of the clamping cylinder and control, through the rational allocation of torque bent to promote pan rail template horizontal movement, complete open mold, mold, clamping the plastic molding process; make rational allocation of maximum clamping force.
Summarize
High intension, rigidity, center mold locking, stable mould opening and advanced clamping system
Clamping force 220 KN
Distance between platens 450~900mm
Mould template 650× 550
Mould material Steel S136H or Aluminium with beryllium copper
Electric system
Summarize PLC+ touch screen(man-machine interface)standard extrusion blow molding machine controlling system(AUTO monitoring, fault-alarm, auto counting ,auxiliary function available)

Operate interface Touch screen, automatic self-diagnose alarm system
Parison control MOOG 100 points controller
Parison control valve: MOOG servo valve
Temperature control Automatic temperature control module
Movement control Japanese Mitsubishi, Chinese/English
Version
Motor : SIEMENS motor
Electric protection Ampere overload, electric short circuit self-protection function
TOTAL rated power 63 kw
Average power consumption 40 kw
Inverter DELTA (TAIWAN)
Hydraulic system Summarize Multiple function hydraulic integrated block Proportional control, high efficient
Oil pump motor Three phase asynchronous motor 11kw servo motor (380V/220V,50/60HZ)
Oil pump double vane pump
Valves Imported oil pump valves and connections
YUKEN
YUKEN Hydrulic valve
Precision control
More safe and easy to operate and maintenance
Also YUKEN series avoid any leakage problem both inner or outter, which makes the all operation reliable and safe.
Oil pipes Double layer overpressure resistant
System pressure LP 100 bar / HP 130 bar
Threads of hydraulic block use of screw joint GE(ISO 1179)
Cooling system Post cooling by cooling air and cooling water with Aluminum Mask
Pneumatic system Summarize Taiwan AIRTAC pneumatic system
Air pressure 0.6~0.8Mpa
Air displacement 2.2 M3/min
Electromagnetic valve Taiwan AIRTAC
Cooling system Summarize Separate cooling system of mould, barrel and oil system
Cooling medium Water
Water flow 100L/min
Water pressure 0.4-0.6MPa

CONFIGURATION
COMPONENTS BRAND ORIGIN
PARISION CONTROL SYSTEM MOOG JAPAN
PARISON CONTROL VALVE MOOG JAPAN
PARISON CONTROL TRANSDUCER MOOG JAPAN
TEMPERATURE CONTROL MODULE MITSUBISHI JAPAN
PLC MITSUBISHI JAPAN
COLORFUL TOUCH SCREEN HITECH TAIWAN
HYDRAULIC PUMP HYTEK TAIWAN
HYDRAULIC VALVE HYTEK TAIWAN
OIL TUBE & JOINT PACKER U.S.A
OIL FILTER PACKER U.S.A
HYDRAULIC OIL SEAL VALQUA JAPAN
INTERMEDIATE RELAY OMRON JAPAN
CONTACTOR SCHNEIDER FRANCE
INVERTER DELTA TAIWAN
AIR SWITCH SCHNEIDER FRANCE
PNEUMATIC VALVE AIRTAC TAIWAN
PNEUMATIC SWITCH & CONTACTOR LG KOREA
LINEAR GUIDE RAILS HIWIN TAIWAN
HYDRAULIC MOTOR & SCREW MOTOR SIEMENS GERMAN
HARD GEAR BOX GUOMAO TAIWAN/CHI

Type of Blow Molding Machine

Extrusion blow molding
In Extrusion Blow Molding (EBM), plastic is melted and extruded into a hollow tube (a parison). This parison is then captured by closing it into a cooled metal mold. Air is then blown into the parison, inflating it into the shape of the hollow bottle, container or part. After the plastic has cooled sufficiently, the mold is opened and the part is ejected.
EBM processes may be either continuous (constant extrusion of the parison) or intermittent. Types of EBM equipment may be categorized as follows:
1. Continuous Extrusion Equipment Rotary wheel blow molding systems Shuttle machinery 2. Intermittent Extrusion Machinery Reciprocating screw machinery Accumulator head machinery Examples of parts made by the EBM process include dairy containers, shampoo bottles, and hollow industrial parts such as drums.
Basic polymers, such as PP, HDPE, PVC and PET are increasingly being co-extruded with high barrier resins, such as EVOH or Nylon, to provide permeation resistance to water, oxygen, CO2 or other substances. In dairy applications, it is possible to extrude a black light-blocking layer in the center layer of containers, with opaque white resin used in the inner and outer layers.
Compared to injection molding, blow molding is a low pressure process, with typical blow air pressures of 25 to 150 psi. This low pressure process allows the production of economical low-force clamping stations, while parts can still be produced with surface finishes ranging from high gloss to textured. The resulting low stresses in the molded parts also help make the containers resistant to strain and environmental stress cracking.
Accumulator Head Machinery is used for the extrusion blow molding of large industrial hollow parts. Examples of parts produced on this machinery include drums, trash cans, automotive panels, playground equipment, and large containers, such as Jerry Cans, for liquid storage. Most parts produced on accumulator head machinery are single layer; however, specialized machinery is capable of producing parts with up to seven unique layers of plastic - these machines are used primarily to manufacture automotive gasoline tanks with barrier layers.
Plastic machines we provide ....

Extrusion Blow Molding Machine
Injection Blow Molding Machine
PET Blow Molding Machine
Injeciton Molding Machine
Injection Stretch Blow Molding Machine
Applictions ....

Chemicals : Pesticide bottles and industrial buckets, chemical buckets and other hollow blow-molded buckets.
Cosmetics&Pharmaceuticals : Vaccine bottles, medicine bottles, medical bed boards, cosmetic boxes, jars and vaseline bottles and other plastic machinery products used in cosmetic and medical fields.
House hold : Plastic empty blow-molded bottles, plastic containers, such as shower gel bottles, shampoo bottles, body lotion bottles, laundry detergent bottles, cleaning supplies bottles, hand sanitizer bottle, disinfectant bottle, alcohol disinfectant bottle etc. that are often used in daily life.
Indoor & outdoor : Plastic products are widely used, such as plastic hollow flower pots, plastic watering cans, plastic pet houses, plastic cold storage boxes, plastic children's toys, plastic-bus chairs, plastic tables and chairs, plastic trash cans, plastic traffic cones, plastic life buoys, plastic floats , Plastic buoys, plastic mannequins, etc., plastic machinery products can be seen everywhere.
Food & Beverage : The common applications of plastic products in the food and beverage industry are ketchup bottles, soy sauce bottles, honey bottles, mustard sauce bottles, milk bottles, yogurt bottles, juice bottles, alcohol bottle etc. Baby bottles are also common in plastic machinery in the beverage and food industry Applications.
Lubrication : The most common applications for hollow extrusion blow molding machines are lubricating oil barrels, 1L 2L lubricating oil bottles, 5L 10L cans, 10L 20L 25L to 30L lubricating oil Jerry can, and even 60L ~ 250L large barrels.
Automotive : The application of plastic products also accounts for a large part of automobile parts, such as plastic parts in automobile engines, plastic automobile safety stalks, plastic door handles, plastic car lamp housings, etc.

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