Basic Info.
Raw Material
PP, PE, HDPE...
Making Method of Parison
Extrusion-Blow Molding
Computerized
Computerized
Certification
CE, SGS, ISO9001
After-sales Service
12 Month
Production Name
3 Gallon/4 Gallon HDPE Bottle Blowing Machine
Main Electrical Part
Simens Mitsubishi
After Sales Service
Engineer Overseas Service
Max Container Capacity
250L
Machine Condition
New 2024
Transport Package
Iron Tray or Wooden Case
Specification
CE, ISO9001
Production Capacity
500sets/Year
Packaging & Delivery
Package Size
50.00cm * 80.00cm * 30.00cm
Package Gross Weight
56.000kg
Product Description
PP PE HDPE Plastic Tank Container Barrel Bottle Drum Pallet Ball Chemical Bucket Jerry Can Auto Parts Toy Extrusion Blow Blowing Molding Moulding Making Machine
Product Description
PP PE HDPE Plastic Tank Container Barrel Bottle Drum Pallet Ball Chemical Bucket Jerry Can Auto Parts Toy Extrusion Blow Blowing Molding Moulding Making Machine
Detailed Description
1. Electronic control system: Japanese mitsubishi PLC computer and human interface (Chinese or English) control, color touch operation screen operation, modular temperature empty basin.
All process Settings, changes, retrieval, monitoring, fault diagnosis and other functions are implemented on the touch screen without point contact working principle and components are durable.
The standard electric control box is rejected, which makes the component operating environment stable and the service life of the equipment is prolonged.
2. Hydraulic system: proportional pressure control, equipped with imported brand hydraulic valve and oil pump, stable and reliable.
3. Plasticization system: high efficiency plasticizing and mixing screw, ensure the plasticization is sufficient and even.
4. Speed regulating system: variable frequency debugging + alloy steel hard tooth surface reduction box, speed adjustment is stable, energy saving, noise low, durable.
5. Opening and closing mode and moving mode system: large beam arm, three-point and center locking die mechanism to ensure long-term use.
The locking force is balanced and not deformed, and adopts the translation mechanism (ball guide rail), with high accuracy, little resistance and fast speed.
6. Blow pin rack: the integral Angle ruler type blow needle rack, stable and unmoved, ensure that the incisions are smooth.
7. The opening and closing die and the sliding mechanism of the locking die are in linear guide rail with the precision of the micrometer.
The positioning precision is high, easy and energy saving, and is loaded with strong and invariable.
Patented products: two - rod, single - cylinder bidirectional synchronous open die center locking mechanism, good product stability.
8. In addition to the embryo system, the independent system shortened the cycle, thus improving efficiency.
Product Parameters
Bottle blow molding/moulding machine (Voltage: 380V/50Hz)
Technical Specification |
Specifications | Unit | STD-100N series | STD-120N series |
Material | | PE,PP,ABS | PE,PP,ABS |
Max.Container Capacity | L | 120 | 160 |
Output(Dry Cycle) | pc/hr | 300 | 300 |
Machine Weight | T | 19 | 22 |
Machine Dimension(L*W*H) | M | 6.8*3.3*5.0 | 7.5*3.5*5.7 |
Clamping system | | | |
Clamping force | KN | 440/880 | 680/1360 |
Platen opening stroke | mm | 600-1400 | 600-1400 |
Platen size(W*H) | mm | 1100*1100 | 1400*1600 |
Max.mold size(W*H) | mm | 900*1400 | 1200*1900 |
Mould thickness | mm | 610-750 | 610-750 |
Power | | | |
Max drive | KW | 90 | 135 |
Total Power | KW | 108 | 206 |
Fan power for screw | KW | 0.6 | 0.72 |
Air pressure | Mpa | 0.8 | 1 |
Air consumption | m³/min | 0.8 | 1 |
Average energy consumption | KW | 51 | 95 |
Extruder system | | | |
Screw diameter | mm | 100 | 120 |
Screw L/D ratio | L/D | 24 | 30 |
Melting capacity | Kg/hr | 150 | 320 |
Number of heating zone | zone | 5 | 5 |
Extruder heating power | KW | 25 | 32 |
Extruder driving power | KW | 45 | 90 |
Accumulator head | | | |
Number of heating zone | zone | 5 | 6 |
Power of die heating | KW | 26 | 39 |
Max. Die-pin diameter | mm | 450 | 500 |
Accumulator capacity | L | 12/15 | 20 |
Application
Detailed Photos
Total Machine Control System
1.The control system is simple but humanized pages easy for operation.
2.100 point parison thickness controller & profile eddition.
3. Production technics and parameter saving for 20 moulds.
4. Professional engineer setting pages for problem diagnosis.
5.Short-cut key board & emergency stop for safety production.
6. Aluminum cantilever operation box and easy adjustment.
7. Remote technical support & program updating.
Die head system
1. Accumulator die head.
2. Temperature control: automatic temperature control module.
3. The max die pin of extrusion is 600mm.
Mould Platen
1. Latest Euro style toggle type clamping system.
2. Bigger platen size capable to carriage more bigger moulds.
3. Stronger clamping force can make the blow molding item bottle joint line finishing smoother.
Automatic Labor Arm
1. It is a necessary parts for blow molding machine to ensure the workers operation safe.
2. Labor saving, easy operation, high production efficiency.
Drum Mould
1. Reasonable cold water runner design for heat transmission.
2. Cutting blade length& flatness for scraps easy removing.
3. Parison over-flow groove depth equal to product weight.
4. Suitable water inlet& outlet position for easy production.
5. precise cold shrinkage calculation to insure filling volume.
6. Multi-functional selection for mould action requirements.
Blowing System
1. Bowing stand adapt to YUKEN, direction valve, using hydraylic drive.
2. Blow rod can optional equipped quick exhaust function.
3.Match non-contact induction switch, ensure accuracy of positioning.
4. Optional air rotating rod, in order to machining tntenal thread.
5. Optional equipped with widen guide rod(wait water cooling), widen the parison.
Extrusion System
1. Screw designed specially based on working quality of material. Diameter of screw: φ120mm, L/D30/1
2. Material of screw: High quality nitriding steel 38CrMoAlA, with nitriding surface HV≥800, brittleness≤2.
3. Material of barrel: High quality nitriding steel 38CrMoAlA, with nitriding surface HV ≥ 900, brittleness ≤2.
4. Drive mode:AC motor + Hard gear surface decelerator.
Air Cooling Fan
1. Air cooling fan guaranteed constant temperature for screw.
Gear Box
1. Frequency conversion speed regulation& Alloy steel hardened gear box.
2. Table speed regulation, energy saving, low noise, durable.
Hydraulic system
1. The main hydraulic system adopts to Japan YUKEN and SUMITOMO hydraulic valves and servo pump, precise pressure of proportion, flow control, quick actions, longer working life.
2. Hydraulic motor available to upgrade to servo drive energy saving, low noise& increase working life of hydraulic units.
Electric control system
1. Japan Mitsubishi PLC system, with Mitsubishi temperature control module.
2. Weinview Touch Screen to easily set and change communication, parameter, image display with
self-diagnose.
3. Japan Mitsubishi inverter provide stable and efficient extruding process.
4. Other main electrical components are from wolrd-famous brands such as OMRON, LG and etc.
Production Process
Company Profile
Certifications
FAQ:
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.
Q: How can we get the exact price of plastic machine?Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.
Q: Do you provide any spare parts with machine?Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.
Q: What is the lead time?For customized machine, it takes about 45-60 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?12 months warranty for components and technical support .Q: Do you provide custom machines?Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.Q: How can we install the machine when it arrives?We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.Q: What's the advantage of SINOTECH?We provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipments for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.
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