High-Performance Ball Mill for Processing River and Quartz Sands

Product Description

Product Description
Elevating the standard in global grinding equipment research and development, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a vanguard in the industry. Our prestigious domestic design team excels in crafting groundbreaking and innovative grinding mills that redefine excellence. With state-of-the-art process technology and world-class production equipment, we ensure a holistic mill experimentation, testing, measurement, and service support system. Our technological expertise empowers us to adeptly produce a diverse range of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills, delivering precision and reliability.
Introducing the High-Performance Ball Mill, an engineering masterpiece designed to transform crushed materials into ultrafine powders with precision and ease. It plays a vital role for industrial leaders and mining enterprises, excelling in various applications such as mining ore, gold, copper, lead, manganese, iron, slag, silver, aluminum, limestone, and gypsum powder. This indispensable powerhouse is crucial in metallurgy, building materials, and chemical industries. Whether it's wet or dry milling, it offers versatile operation in open or closed circuit grinding with a power feeder. Distinguished by its intelligent design, impressive adaptability to raw materials, swift operational capabilities, high crushing ratio, vast production capacity, and user-centric ease of use.
Wet Grinding Ball Mill Working Principle:
Driven by the might of an electro motor, the cylinder of our Wet Grinding Ball Mill is animated through the reducer. As it spins, a harmonious movement unfolds, with the broken ores and steel balls lifted by the lining board. This orchestration is facilitated by the frictional and eccentric forces birthed from the cylinder's rotation. At the zenith of their ascent, gravity asserts its dominance, causing a cascading descent of ores, which undergo relentless pulverization by impactful grinding. The delicately refined ores are discharged through the exit section, where a spiral classifier meticulously sorts them. Coarse sand embarks on a return trip to the ball mill via the joint feeding machine for additional grinding. A crucial component, the feeding machine ensures materials are delivered consistently and uniformly into the ball mill. This results in a seamless operation, with finely ground materials perpetually discharged from the Chinaware ball mill. This grinding virtuoso is capable of tireless performance, operating continuously 24 hours a day to ensure unceasing productivity.
Characteristics
Ball Mill Discover the ultimate solution tailored for industries such as ore dressing, chemical, coal, cement, and refractory sectors, where precision fine grinding is paramount. Our innovative Bearing-type drive ball mill represents a technological advancement over traditional ball mills, boasting a 15% reduction in operating current and a 50% decrease in starting current. Say goodbye to issues of insufficient ball concentricity, operational instability, fluctuating currents, and severe wear. With our advanced design, the hollow shaft's resilience against Babbitt burning and unscheduled downtimes is vastly improved. By embracing rolling bearings, the hollow shaft remains in service, achieving a 90% reduction in lubrication oil usage, boosting load capacity by 20%, increasing production by 15%, and enhancing speed by 10%. Each power saving can reach an impressive 20%-30%.
1. Our ball mill is a testament to robust engineering, featuring a large, resilient ring gear, durable side covers, and generously sized bearings that ensure unmatched endurance. The extensive gear hub is crafted with precision to enhance longevity, benefiting from a high-frequency quenching heat treatment on its modulated surface. Similarly, the sprocket undergoes the same high-frequency quenching process, optimizing its performance and lifespan. 2. Witness remarkable energy efficiency with our cutting-edge ball bearings that replace traditional slide bearings. This breakthrough innovation significantly reduces friction, ensuring smoother and more efficient startups, resulting in a substantial 10-15% energy consumption reduction compared to conventional ball mills.
3. Benefit from unprecedented processing capacity with our superior design, integrating the discharge disc and grate plate from standard mills. This results in an astounding over 20% increase in processing capability compared to traditional energy-saving conical ball mills.
4. Experience enhanced efficiency and superior output quality with a low mud surface at the discharge port, facilitating the swift passage of mud and minimizing unnecessary ore grinding.
5. With our groundbreaking design, enjoy versatile loading options with both large and small balls, ensuring the retention of smaller balls for optimal working conditions and superior milling performance.
6. Enjoy hassle-free installation with the included support frame, simplifying setup and integration into client plant sites, while guaranteeing stability and user-friendliness.
7. Our cutting-edge electronic control system provides comprehensive protective measures against motor overcurrent, power outages, and power supply imbalances, ensuring a seamless and 'worry-free' operation of the ball mill.
Detailed Photos
Ball Mill: The Pinnacle of Efficiency in Material Processing - Introducing a revolutionary solution designed to elevate your material processing capabilities. Our High-Performance Ball Mill redefines efficiency and productivity, offering unparalleled precision in handling river and quartz sands. Discover the ultimate blend of advanced technology and operational excellence. Structure: Experience the future of processing technology with our meticulously engineered structure. This powerhouse features an integrated feeding system and an efficient discharging system, all harmoniously orchestrated with a state-of-the-art transmission system. This includes a precision speed reducer, expertly crafted small transmission gear, robust electrical machinery, and a cutting-edge electric control system. Every component is engineered to perfection, ensuring optimal performance and reliability.

Product Parameters
Experience unmatched excellence with our High-Performance Ball Mill, where superior quality meets unyielding reliability. At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are committed to setting new benchmarks in craftsmanship, ensuring that products of inferior quality are never a part of our legacy. Our dedication to superior performance and meticulous design has propelled us to capture the hearts of domestic and international markets alike. Embrace the future of processing river and quartz sands with a product that stands as a testament to our unwavering commitment to quality.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
To ensure the utmost safety and efficiency during transportation, our high-performance machines are meticulously disassembled prior to shipment. We then employ a range of specialized packing techniques designed to cater to the unique requirements of each product. Our diverse packaging solutions include: nude packing for simplicity, bundle packing for compactness, grass rope packing for eco-friendliness, waterproof packing for moisture protection, wooden pallets packing for robust support, and sturdy wooden or carton box packing for ultimate security. Each method is strategically selected to guarantee superior protection and seamless delivery.
Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. Nestled in the heart of Xuzhou City, within the vibrant Jiangsu Province's Tongshan District, our company spans an impressive 20,000 square meters. This grand space is a testament to our robust infrastructure, reflecting our unwavering dedication to superior quality and excellence.
At Churun, customer satisfaction is at the forefront of our mission. We specialize in delivering bespoke, all-encompassing plant equipment configuration solutions tailored to meet the unique demands of our clients. Our distinguished footprint extends to nearly 300 production lines worldwide, covering diverse sectors such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, distinguishing us as industry leaders. Our team, comprised of highly respected industry veterans, drives our innovations, blending creativity and vast expertise to achieve extraordinary results, thus earning the steadfast trust and admiration of our clientele. As we look to the future, Churun Heavy Industry remains steadfast in our commitment to professionalism, integrity, and innovation, constantly evolving to provide our esteemed users with efficient, dependable equipment and technical solutions.
Our production facility boasts an impressive array of over 200 state-of-the-art large and medium-sized metal processing lathes, along with advanced riveting machines, welding equipment, and efficient assembly units, all ensuring our unmatched production prowess.
Our products have achieved significant acclaim and admiration, captivating customers both domestically and internationally. Our reach triumphantly extends to markets in Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and well beyond, marking our global influence.

After Sales Service
Experience Unrivaled Service Excellence: At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., our after-sales service and consultation epitomize our unwavering commitment to our valued clients. Distinguishing ourselves from the competition, we offer a customer service experience like no other. Effortlessly connect with us through our dedicated sales hotline, email, Skype, or MSN. Our pledge is a swift response, ensuring you receive a reply within 30 minutes, underscoring our commitment to excellence.
Pre-sale Services: Enthusiastic Commitment
Tailored Solutions Just for You: Immerse yourself in our meticulously crafted pre-sale services. We provide extensive prophase planning and process flow design, alongside the creation of custom manufacturing equipment, all engineered to perfectly align with your specific requirements and aspirations.
Sale Services: Dedicated Support
On-Site Expertise: Our top-notch technicians are dispatched directly to your location to expertly guide installation and adjustment processes. They provide in-depth training for your operators and ensure all systems are rigorously checked and verified in collaboration with your team, guaranteeing a seamless transition to operation.

After-sale Services: Reliable Trust
Building Lasting Relationships: At Xuzhou Churun, we are committed to fostering enduring partnerships. Through regular return visits to our esteemed customers, we ensure that our relationship remains strong and mutually beneficial.
Ensuring Continuous Performance: Experience unparalleled assurance with our comprehensive one-year warranty, designed to uphold the seamless operation of your machinery. To prevent any potential downtime, we maintain a robust inventory of spare parts, poised for immediate dispatch upon request.
We warmly welcome you to visit our company and workshop. Eager to forge collaborative partnerships, we are dedicated to delivering the most suitable products at competitive prices, ensuring that your investment is both wise and rewarding.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

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