Versatile High-Performance Ball Mill for Quartz and Mineral Processing

Product Description

Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a titan in the realm of global grinding equipment R&D and manufacturing. Boasting an unparalleled domestic design team and cutting-edge process technology, we are equipped with state-of-the-art production facilities. Our company has meticulously developed a comprehensive system for mill experimentation, testing, measurement, and service delivery. With advanced technological prowess, we excel in producing a vast range of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills.
The Versatile High-Performance Ball Mill is an exceptional grinding machine that pulverizes crushed materials into ultra-fine powders. Primarily tailored for industrial and mining sectors, it adeptly processes a diverse array of materials such as gold, copper, lead, manganese, iron, slag, silver, aluminum, limestone, and gypsum powder. This masterpiece finds its applications across metallurgy, building materials, chemical industries, and various other grindable substances. With its capability for both wet and dry milling, it supports open circuit and closed circle grinding with a power feeder. Its standout features include a rational design, strong adaptability to diverse raw materials, rapid operation, a high crushing ratio, immense capacity, and user-friendly operations.
Wet grinding ball mill working principle:
Harnessing the power of technology, the electric motor propels the cylinder's rotation through a reducer. As the cylinder spins, the crushed ore and steel balls within are lifted to optimal heights by the frictional and eccentric forces generated. Gravity then plays its role, causing the ores to drop, where they are incrementally reduced to fine particles through impact and grinding. These finely crushed ores exit the cylinder through a discharge mechanism. The spiral classifier categorizes the discharged materials, with the coarser sand returning to the ball mill via the joint feeding mechanism for further grinding. This feeding system ensures a seamless and continuous flow of materials into the ball mill, allowing for round-the-clock, uninterrupted operation, making the ball mill an indispensable tool in the powder grinding industry.
Characteristics
Superlative Ball Mill This extraordinary ball mill is expertly designed for ore dressing, chemical, coal, cement, and refractory industries, providing exceptional fine grinding capabilities. With its bearing-type drive, it represents a technological advancement over traditional ball mills: operating current is reduced by 15%, and starting current is slashed by 50%. It addresses prevalent issues like insufficient ball concentricity, instability, current fluctuations, and severe wear. Common problems such as Babbitt burning on hollow shafts leading to downtime and production halts are significantly diminished. By adopting rolling bearings, the hollow shaft remains functional, reducing lubrication oil usage by an astonishing 90%, elevating loading capacity by 20%, boosting production by 15%, and increasing speed by 10%. Each operation achieves a remarkable power saving of 20%-30%.
1. The equipment features a robust large ring gear, expansive side cover, and substantial bearings. Its gear hub is generously sized to extend its service life, utilizing high-frequency quenching heat treatment processes on its modulated surface. Additionally, the sprocket undergoes similar high-frequency quenching for enhanced durability.
2. Energy Efficiency: By employing advanced ball bearings instead of traditional slide bearings, the frictional force is significantly minimized, facilitating easier starts and delivering an impressive 10-15% energy savings over older ball mill models.
3. Enhanced Processing Capacity: Thanks to the innovative use of discharge discs and grate plates from the standard mill, the processing capability exceeds that of energy-saving conical ball mills by more than 20%.
4. Optimized Discharge Port: The discharge port's low mud surface allows for rapid passage of mud, effectively reducing over-grinding of ores.
5. Optimal Ball Loading: The mill supports a diverse range of ball sizes, allowing both large and small balls to be loaded. Small balls remain intact, fostering ideal working conditions.
6. Simplified Installation: Equipped with a supportive frame, the equipment ensures effortless installation at the plant site for our clients.
7. Advanced Electronic Control: The electronic control system is fortified with protective measures guarding against motor overcurrent, power failures, and power supply imbalances. This ensures seamless, worry-free operation of the ball mill.
Detailed Photos
Ball Mill - The Pinnacle of Efficiency and Performance Structure: Featuring a comprehensive feeding system, an advanced discharging system, and a robust transmission system including a speed reducer, precision-engineered small transmission gear, powerful electrical machinery, and smart electric control. This state-of-the-art design ensures seamless operation and unparalleled efficiency.

Product Parameters
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we ensure every product meets stringent quality standards, and only the finest items make it to market. Our Versatile High-Performance Ball Mill for Quartz and Mineral Processing exemplifies this commitment. We maintain an unwavering dedication to excellence, ensuring that non-conforming products are strictly prohibited from reaching our valued customers. Through unparalleled quality and robust performance, we rapidly expand our market presence both domestically and internationally, consistently earning the trust and satisfaction of clients worldwide.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
Our commitment to excellence extends to our meticulous Packaging & Shipping methods. Typically, our Versatile High-Performance Ball Mill for Quartz and Mineral Processing is disassembled for safe transport, ensuring it reaches you in perfect condition. We employ a variety of tailored packaging solutions including nude packing for straightforward deliveries, bundle packing for grouped shipments, grass rope packing for eco-friendly options, water-proof packing for added protection against the elements, and robust wooden pallets, boxes, or carton packing to safeguard against any mishandling during transit. Choose the packaging that best suits your needs, and rest assured, your machine is in good hands.
Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly stands on an expansive area of 5000 square meters, a testament to our significant presence and capability.
At Churun, we pride ourselves on being customer-centered and committed to delivering tailored, comprehensive plant equipment configuration solutions. With nearly 300 production lines spanning the global cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal industries, we are at the forefront of innovation. Our technical team, made up of seasoned industry experts, boasts exceptional design capability and extensive experience, leading to significant market success and earning the trust and admiration of our clients. Moving forward, Churun Heavy Industry is dedicated to upholding our principles of professionalism, integrity, and pioneering innovation. We endeavor to provide our users with highly efficient, dependable equipment and advanced technical solutions, keeping pace with the times and exceeding customer expectations.
The Headquarters of Churun is strategically located in Xuzhoucity, sprawling over about 200,000 square meters. Our facility houses over 200 sets of diverse large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly tools, showcasing our extensive manufacturing capabilities.
Currently, our products have garnered recognition from customers domestically and internationally, marking our successful expansion into markets across Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, among other countries and regions. This global footprint underscores our commitment to excellence and reliability.

After Sales Service
Our commitment to excellence shines through in our unparalleled after-sales service and consultation. Unlike many others, our customer-centric approach ensures that we are always at your service. Whether it's through our sales hotline, email, Skype, or MSN, our dedicated team is consistently available. We pride ourselves on our responsiveness, replying to emails diligently within 30 minutes.
Pre-sale services: Enthusiasm
Tailored to your specific needs, we offer comprehensive pre-sale services that encompass an initial plan, meticulous process flow design, and bespoke manufacturing equipment.
Sale services: Dedicated Support
Our expert technicians are on hand to assist on-site, ensuring seamless installation and precise adjustment. Beyond installation, we provide operator training and oversee the inspection and acceptance process in collaboration with you.

After-sale services: Unwavering Loyalty
Our commitment to fostering enduring relationships is unwavering. We conduct regular follow-up visits to ensure sustained customer satisfaction and support.
We are dedicated to your machine's consistent performance, backed by a one-year warranty. Our strategic inventory management ensures that spare parts are readily available, facilitating immediate shipment for any replacements you may require.
We extend a warm invitation to explore our company and facilities. Our team earnestly anticipates the opportunity to collaborate with you, offering the most fitting products at competitive prices.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

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