High-Efficiency Ball Mill for Quicklime and Fly Ash Processing

Product Description

Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. emerges as an eminent leader in the global arena of grinding equipment research and development. Celebrated for our avant-garde domestic design team and pioneering process technology, we showcase premier production capabilities. Our company has meticulously established a comprehensive system for mill experimentation, testing, measurement, and service provision. With cutting-edge technology, we are adept at producing a versatile array of mills including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills. Our expertise and technological prowess enable us to cater to diverse industrial needs with precision and excellence.
The ball mill stands as the quintessential grinding machine, expertly engineered to transform crushed materials into ultra-fine powders. This remarkable series of ball mills finds extensive applications across a plethora of industries, serving mining enterprises and sectors such as mining ores-Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, Gypsum Powder-metallurgy, building materials, and chemicals, along with any other grindable materials. Adept for both wet and dry milling processes, these mills can function seamlessly in open circuit grinding or in a circular grinding configuration with a power feeder. Distinguished by its intelligent design, the ball mill offers exceptional adaptability to various raw materials, rapid operational speed, high crushing ratio, large capacity, and user-friendly operation, making it an indispensable tool in industrial applications.
Wet Grinding Ball Mill Working Principle:
The engineering brilliance of the wet grinding ball mill is truly remarkable. An electric motor drives the cylinder rotation through a reducer, causing the interior's crushed ore and steel balls to rise to a specific height under the combined influence of friction and centrifugal forces generated by rotation. Once gravity takes hold, the ores fall, undergoing progressive pulverization through impact and grinding forces. The finely crushed ore exits the cylinder via the discharge section, where it undergoes classification by a spiral classifier. Any coarse sand is redirected to the ball mill by the joint feeding machine for further grinding. The feeding machine ensures a consistent and uniform supply, seamlessly channeling ores into the ball mill. Thus, the ground materials are continuously discharged from the Chinaware ball mill, operating relentlessly as a 24/7 powder grinding powerhouse.
Characteristics
1. Large ring gear, large side cover, and robust bearings: This remarkable mill showcases an oversized gear hub, meticulously crafted for unparalleled durability. Enhanced with a cutting-edge high-frequency quenching heat treatment, the modulated surface exudes resilience and strength. The sprocket, too, is fortified with this sophisticated heat treatment, ensuring lasting performance.
2. Energy saving: Experience a new standard of efficiency with our mill's innovative use of ball bearings, replacing traditional slide bearings to notably diminish friction. This clever design facilitates effortless starts and achieves a remarkable 10-15% energy savings, setting it apart from conventional ball mills.
3. Large processing capacity: Designed for superior performance, this mill comes with an expertly engineered discharge disc and a quintessential mill grate plate, boasting over 20% enhanced processing capacity. It outperforms the energy-saving conical ball mill by a significant margin, reflecting its superior engineering.
4. Efficient mud management: Our mill is equipped to handle mud with precision and ease. Featuring a strategically low mud surface at the discharge port, it ensures swift mud passage, effectively reducing the risk of excessive ore grinding and maintaining optimal grinding conditions.
5. Optimized ball loading: Versatility meets efficiency with our mill's ability to accommodate a diverse range of ball sizes. This ensures that small balls are retained within, maintaining peak working conditions and enhancing overall operational efficiency.
6. Easy installation: With its thoughtfully designed supportive frame, the mill promises a seamless installation process. Clients can enjoy the ease and convenience of on-site setup, allowing for a quick transition to operation.
7. Reliable electronic control system: Our state-of-the-art electronic control system is engineered for reliability and peace of mind. It incorporates comprehensive protective measures against motor overcurrent, unexpected power failures, and imbalances in the power supply, guaranteeing smooth and uninterrupted operation.
Detailed Photos
Ball MillStructure: This groundbreaking grinding mill is designed with an all-encompassing feeding system, ensuring seamless material input. It boasts an efficient discharging system for optimized output and a robust transmission system that guarantees durability and top-tier performance. This sophisticated transmission system is outfitted with a precise speed reducer, a small yet powerful transmission gear, high-performance electrical machinery, and an advanced electric control system. Together, these elements forge a masterpiece of engineering excellence, setting new standards in the realm of industrial milling.
Product Parameters
Our commitment to quality is unwavering; only products that meet our stringent standards reach the market. This dedication has swiftly positioned us as a market leader both domestically and internationally, thanks to the superior quality and dependable performance of our offerings.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we elevate the standard for delivering your prized Efficient Quicklime and Fly Ash Grinding Mill with precision and security. Our commitment begins with the careful disassembly of the machinery before shipment, ensuring a seamless and protected journey. Our array of top-tier packaging solutions, including sophisticated nude packing, reinforced bundle packing, resilient grass rope packing, water-proof packing, and sturdy wooden pallet or carton box packing, are thoughtfully chosen to uphold the product's excellence and safeguard it during transit. Trust in our meticulous attention to detail for a worry-free delivery experience.
Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly occupies an impressive expanse of 5000 square meters, highlighting our expansive and meticulously equipped facilities, designed for optimal production and innovation.
At Churun, we prioritize our customers by placing them at the core of our operations, offering tailored and comprehensive plant equipment configuration solutions. With nearly 300 successful production lines spanning diverse global industries, including cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, we exemplify our industry leadership and innovation. Our technical team, a powerhouse of seasoned experts, delivers superior design capabilities and a wealth of experience, contributing to our remarkable market success and earning the unwavering trust and commendation of users worldwide. As we look to the future, Churun Heavy Industry is dedicated to professionalism, integrity, and innovation, continuously ensuring that we provide efficient and reliable equipment and technical solutions that are in sync with the evolving demands of the times.
Headquarter of
Churun
is strategically located in
Xuzhou
city, extending over approximately 200,000 square meters. Our cutting-edge facilities are equipped with over 200 sets of large and medium-sized metal processing equipment, including state-of-the-art lathes, riveting machines, welding equipment, and assembly stations, all contributing to our robust manufacturing capabilities.
Today, our products are esteemed and recognized by both domestic and international customers, with our successful exports reaching countries and regions such as Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and beyond.
After Sales Service
Best Service: Immerse yourself in our outstanding after-sales support and expert consultation, where we truly differentiate ourselves. Our dedication to a customer-first philosophy ensures that our team is always at your fingertips through sales hotline, email, Skype, or MSN, guaranteeing you a speedy email response, often within just 30 minutes.
Pre-sale Services: Enthusiasm
We offer an all-encompassing suite of pre-sale services, including a meticulously crafted initial plan, innovative process flow design, and bespoke manufacturing equipment tailored precisely to your individual requirements.
Sale Services: Commitment
Our seasoned technicians will journey to your jobsite, expertly guiding installation and fine-tuning adjustments, while also offering comprehensive operator training and conducting thorough joint check and acceptance procedures.
After-sale Services: Loyalty
To foster enduring partnerships, we pledge to conduct regular follow-up visits, maintaining a strong, ongoing connection with our valued customers.
Additionally, we proudly offer a one-year warranty to ensure your machine functions flawlessly. Our well-stocked inventory of crucial spare parts allows us to dispatch replacements swiftly, minimizing downtime.
We warmly welcome you to explore our company and workshop. We are eager to forge a partnership with you, providing the most suitable products at highly competitive prices, tailored to your needs.
FAQ
1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.
2. How long is the delivery time of your product? The delivery time is within 30 working days.3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.4. How long is the product warranty period? Our warranty period is 1 year, excluding wearing parts.5. What after-sales services does your company offer? We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.6. Can your company provide spare parts? We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.

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