Product Description
Product Description
Continuous Extrusion Machine for Flat Aluminum Wire
The flat aluminum wire continuous rotary extrusion line adopts CEM300 continuous extrusion machine as the main unit. By changing the extrusion die, it can be utilized to produce different types of end products, including flat wires as well as round shaped and profile wires. The extruded wire stock is extensively used to form the enamelled transposed conductor, paper covered wire, silk covered wire, electric cable and wire, etc.
With a special extrusion die, CEM300 continuous rotary extrusion equipment is able to extrude two wires synchronously with only one feeding copper rod. This effectively reduces the pressure inside the die cavity, which ensures long lifespan of the extrusion die. Also, the design improves production efficiency. Our machine has complete controlling system and convenient operating design.
Flat Copper Wire Production Line Layout
|
1. Payoff Machine
2. Straightening Machine
3. Cutting Machine
4. Continuous Rotary Extrusion Machine
5. Cooling and Drying System
6. Meter Counter | 7. Guide Pulley
8. Take-up Machine
9. Hydraulic and Lubrication System
10. Electric Control Cabinet
11. Operation Console |
Technical Specifications
| Main Functional Unit: Continuous Extrusion Machine |
| Model | CEM300 |
| Nominal Diameter of Extrusion Wheel | 300 mm |
| Rated Rotation Speed | 11 RPM |
| Power of Main Motor | 90kW/1000 RPM |
| Feed Stock (Copper Rod) |
| Diameter | Φ12.5 mm |
| Diameter Tolerance | ±0.2mm |
| Yield Strength | 160MPa (Oxygen-free Copper Rod Produced by Upward Casting Process) |
| End Product : Flat Copper Wires |
| Sectional Area Range | 10-250mm² |
| Max. Width | 45mm |
| Standard | Conforms to GB5585.1-85 standard |
| Entire Production Line |
| Average Output | 200-450kg/h |
| Installed Capacity | 380V, 3 phase, 115KVA |
| Flash Amount | 1-3% |
| Workshop |
| Minimum Dimension | Length: 30m, Width: 7 m, Height: 4 m |
| Cooling Water | 40 m³/h (Cooling Tower) |
| Compressed Air | 0.7 MPa, 1 m³/min |
| Operator | 2 |
Main Components of the Production Line
| Rod Material Payoff Machine | 1 set |
| Copper Rod Straightening Machine | 1 set |
| Copper Rod Cutting Machine | 1 set |
| Copper Continuous Extrusion Machine | 1 set |
| Cooling and Oxidation Prevention System (with Blow-drying Function ) | 1 set |
| Meter Counter (with Swing Arm) | 1 set |
| Takeup Machine (800 mm) | 2 sets |
| Electrical Control System (with Touch Screen) | 1 set |
| Hydraulic and Lubricating System | 1 set |
Accessories Included
| Extrusion Wheel | 3 pcs |
| Die Cavity | 3 pcs |
| Extrusion Die | 10 pcs |
| Mould Base | 10 pcs |
| Oil Seal | 1 set |
| Scraper | 3 pcs |
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