Sustainable Agricultural Machinery for Efficient Composting and Fertilizer Creation

Product Description

Model	Parameter
Place of Origin	Qingdao, China
Production Capacity	Customizable
Equipment specifications	100m³, 200m³, 300m³, 400m³
Voltage	220v, 380V
Minimum occupied area	105m²
Selling Units	Single set
Function	Handling organic waste, Manage manure and make organic fertilizer
After-sales Service	Online Support
Technical application field	Agriculture,farm,Family farm,Operators of composting plants,Municipal administration,Sewage treatment plant
Types of waste that can be treated	Animal excrement,Agricultural residues,Sewage sludge,Food waste,Green waste,Slaughter sludge,Food processing waste,Wood and wood waste,Vegetable tail,Biogas residue,Residual waste,Fermentation residues
subcategory	livestock machinery,agricultural machinery,kitchen equipment,agricultural equipment,solid waste treatment,poultry farm equipment,poultry equipment,small manufacturing machines,production machine,poultry husbandry equipment,equipment plant,fertilizer machine,fertilizer production machinery,pig equipment,compost machine,fermentation tank,production equipment,environmental protection equipment,organic waste machine,poultry manure composting machine,food waste processor,manure fertilizer granulator machine

Composting system
One for all - one system for everything
The NCS intelligent molecular membrane-covered composting equipment is a groundbreaking system for organic waste treatment. This comprehensive setup includes an advanced NCS molecular membrane (membrane cover), efficient air supply system, intelligent control cabinet, and precise sensors. Utilizing the aerobic fermentation method, it rapidly transforms organic matter into compost within a short span, completely eliminating secondary pollution. This innovative system enhances the utilization of organic waste, converting it into high-quality organic fertilizer, essential nutrients, and rich organic matter/humus.
Labour protection, odours, hygiene, and system advantage
- Low costs: Experience minimal operating expenses alongside reduced construction and technical costs.
- Significant odor reduction and reliable emissions control.
- Short process time ensures rapid results.
- Easy to operate and manage, providing user-friendly handling.
- Enjoy quick building approvals thanks to the enclosed system design.
- Experience swift planning and installation phases.
- Versatile usability in nearly any climate, performing optimally from -30°C to +60°C.
- Contributes significantly to climate protection efforts.
- Seamless transition from open to enclosed plant technology.
- Experience swift planning and installation phases.
- Rapid upgrades within the same area and quick capacity extension.
- NCS technology's optimized conditions generate high temperatures, effectively eliminating micro-organisms, germs, and seeds.
PRODUCT STRUCTURE
The NCS molecular membrane (membrane cover) creates an ideal 'climate chamber' for composting, far more cost-effective, simpler, and flexible than traditional closed designs. From the outside, it shields the material pile from weather and rain. Inside, it fosters an optimal climate for microorganisms to swiftly convert waste into premium compost. The computer-optimized oxygen supply, using fans and ventilation channels, accelerates the composting process to mere weeks.
NCS molecular membrane Employing this system provides a robust cover over the compost heap, featuring a three-ply membrane with two high-grade UV-resistant fabrics and a water-tight yet breathable semipermeable layer.
This membrane effectively shields the decomposition body against adverse weather and rain while containing odours, dust, germs, and bacteria. It remains permeable to air and moisture, balancing external protection with internal aeration.
Thanks to the unique properties of the NCS molecular membrane, it efficiently controls odours and emissions, eliminating the need for a costly biofilter system.
The membrane generates a micro-climate essential for microorganisms to rapidly decompose organic waste into top-tier compost.
Control of the composting system The decomposition processes are finely tuned by a controlled ventilation system, using high-quality probes to monitor temperature and oxygen levels within the windrow. These stainless steel probes are robust and biochemically resistant, ensuring accurate data collection.
High-quality cables connect to the computer-controlled networking unit, where advanced software analyzes and regulates oxygen levels via the aeration system, autonomously storing data without PC connectivity.
Aeration systems The micro pressure air supply system features a supply fan, duct, and computer control, enabling 24-hour intermittent micro aeration. This creates a slight positive pressure state within the heap, ensuring even oxygen distribution and effective fermentation, avoiding anaerobic zones.
Project process
1. Problem definition
Are you grappling with inefficiencies in your current composting system? Do escalating maintenance and operational costs burden you, or are persistent odor issues causing concern? Perhaps you're facing a pressing challenge and are unsure of the solution? Let us help you transform these problems into sustainable opportunities.
2. Crafting the Perfect Solution
Let us collaborate to tailor a groundbreaking solution that impeccably meets your unique requirements.
3. Meticulous Project Planning
After devising the ideal treatment system tailored for you, the next pivotal step is detailed planning and project finalization. The composting plant's hardware and software must be meticulously customized to align with specific environmental factors, such as climate variations, decomposition processes, and desired compost quality.
4. Initiation of Preliminary Construction Activities
With all approvals secured, the construction of the plant can commence. This phase is notably less intricate than constructing a closed facility, ensuring a more expedited process.
5. Integration of Advanced Composting Technology
The subsequent phase involves the seamless installation of state-of-the-art composting technology. This includes strategically placing aeration systems, O2 probes, as well as temperature and pressure sensors, all synchronized with sophisticated software integration.
6. Completing Installation and Launching Operations
Following a triumphant test run, the membrane-covered composting plant is fully operational and primed for efficient waste processing.
7. Producing Premier Quality Compost
Leveraging cutting-edge NCS technology, we specialize in transforming residual waste into superior quality compost.
Qingdao Sino Ocean Environment Engineering Co., Ltd. stands as a technological pioneer in organic waste resource utilization. As the frontrunner in semi-permeable membrane waste treatment solutions, we deliver comprehensive environmental protection strategies across agriculture, municipal, industrial, and additional sectors.
Our flagship offerings include: Compost machines, NCS intelligent molecular membrane-covered compost systems, ECS eco-friendly compost bins, Organic fertilizer production lines, Solid-liquid separators, Fermentation auxiliary equipment, and advanced Premix/crushing machinery.
Commanding a staggering treatment capacity exceeding 2,800,000 tonnes annually, Qingdao Sino Ocean Environment Engineering Co., Ltd. leads the market in semi-permeable membrane waste management systems. With over 600 installations worldwide, each boasting capacities from 5,000 to 200,000 tonnes annually, our expertise spans a vast array of waste types—from biowaste and catering waste to digestate, sewage sludge, and beyond. Our plants, strategically positioned across all continents, thrive in diverse and extreme climates. Qingdao Sino Ocean Environment Engineering Co., Ltd. excels in the design, provision, and operation of sophisticated waste treatment facilities, adeptly handling all variants of organic and municipal waste, alongside industrial refuse.
FAQ
1. Are you a manufacturer,and tell more of your company?
Yes, QingDao sino ocean environment engineering co.,Ltd is a manufacturerfocusing on independent research and development of organic waste treatment equipment. With a total installed treatment capacity of more than 2,800,000 tons per year, QingDao Sino Ocean Environment Engineering Co.,Ltd. is the market leader for waste treatment systems with semi-permeable membranes. The company has installed more than 400 plants with treatment capacities ranging from 5,000 to 200,000 tons per year. Accordingly, we have experience in treating a wide variety of waste streams: starting with organic and kitchen waste as well as digestate, through sewage sludge and green waste right up to the treatment of residual waste. The systems are exposed to a wide variety of, sometimes extreme, climatic conditions.
2. What is the advantage ofyour compost tank?
There are many advantage of it, such as small land coverage, energy saving, short period, and environmental friendly, and so on.
3. ls it a new compost equipment?
Yes, it is an innovative waste compost equipment. It gatherthe full condition which is oxygen, water, and temperature, and speed the compost. While completely fermented organic fertilizer will be produce.
4. Do you have any certificates?
Yes, we do. Our company has ISO system certifcates and CE certificate. Also we have more that 30 patents forutility models.
5. What payment terms can you accept?
We can accept TT, L/C, Western Union, Credit Card, Cash, etc.
6. What is your warranty?
We supply 1-year warranty for free service and components exchange. And after the guarantee period, we supply chargeable service.

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