CNC Turning and Milling Composite Center

Product Description

ZD-6 TMY CNC power knife tower milling and milling composite machine tool is developed and manufactured by our company. This machine is equipped with BMT series servo power tool tower, so that the machine processing capacity is improved and interference is reduced. This machine tool has 3 axis more than the traditional lathe, respectively C axis, Y axis, A axis, A axis control power head, carried on the Y axis, can realize the C axis, X axis and Z axis coordination, can complete the parts of other processes besides cutting carving, milling, drilling, tapping, gong, hinge, rolling and milling. One-time clamp and multi-directional processing greatly reduces the scratching and deformation of the parts caused by multiple clips, and improves the processing efficiency. Using high rigidity sliding saddle design, linear guide, ball screw drive, good dynamic characteristics, high precision, strong rigidity, chip groove seat integrated, independent cooling water tank, more conducive to iron chip cleaning and water tank maintenance.
1. The main castings are cast by advanced casting iron by resin sand process. Advanced finite element analysis technology is used for optimize design with advanced structure and reasonable layout. And after the secondary aging treatment, can ensure the long-term machine tool processing stability. The appearance design is beautiful and generous, more humanized.
2, integrated integral base, bed body thick, large guide rail span. Dual-drive guide rail, stable structure and strong rigidity, good precision retention.
3, large torque spindle, with a strong spindle servo motor, smooth operation, high accuracy, durable.
4, machine tool spindle bearing using precision NSK Angle contact ball bearing, can get high precision, high capacity, high carrying capacity, high speed optimization combination,
5, the bidirectional pre-stretching process, greatly reduce the bias torque, improve the force of the wire bar, is conducive to improve the processing accuracy of the machine tool.
6. The front part of the Z-direction guide rail adopts stainless steel protective cover to protect the guide rail and prolong its service life.
7, the two shaft wire bars are using high precision ball wire screw, with scientific and advanced assembly technology, small thermal deformation, high transmission precision.
8, screw support using well-known brands of precision bearings, screw lock nut with high precision lock nut, improve the screw support and locking accuracy, further improve the processing accuracy of the machine tool.
9, the use of automatic centralized lubrication system, through the set oil injection time interval and oil injection time to lubricate the wire bar, guide rail and other moving parts, to ensure the normal use accuracy and service life of the machine tool;
10, advanced numerical control system application uses Taiwan new generation numerical control system, the system is praised for its powerful function and stable performance. The system has a rich instruction set, the operators can easily write the complex processing procedures through the simple and intuitive operation interface, to achieve the accurate control of the machine tool. The new generation of numerical control system supports a variety of advanced functions such as high speed and high precision machining, tool radius compensation, knife tip arc radius compensation and so on, which can be optimized and adjusted according to different processing requirements to ensure the processing accuracy and efficiency. For example, when machining parts with complex contour, the tool radius compensation function can easily adjust the tool path and ensure the accuracy of the machining size; in high-speed cutting, the system can optimize the cutting parameters and improve the machining efficiency while ensuring the machining quality.11. Flexible configuration options: (1) Automatic processing and upgrade: ZD-6 TMY provides the optional function of automatic loading and unloading equipment, which can realize automatic production upgrade according to the production needs of users. In the mass production scenario, the automatic loading and unloading system is seamlessly coordinated with the machine tool to realize the automatic loading and unloading of workpieces, reduce manual intervention, improve production efficiency and reduce labor intensity. At the same time, automatic processing can also improve the stability of the production process and the consistency of product quality. For example, in electricityIn the sub-equipment manufacturing industry, for mass-produced small shaft parts, ZD-6 TMY equipped with automatic loading and unloading can achieve continuous and uninterrupted production, significantly improving production efficiency and product quality.(2) High pressure pump system power processing: with the high pressure pump system developed by our company, to achieve multi-channel high pressure flushing. In the process of processing, the high pressure water flow can wash away the cutting in time, keep the processing area clean, effectively avoid the damage of cutting tools and workpiece, improve the quality of processing the surface, prolong the life of the tool. Especially in the processing of sticky materials or deep hole processing, the advantages of high pressure flushing function is more obvious, can ensure the smooth processing process.12. Reliable quality assurance system strict quality control process: our company has established a strict quality control process in the production process of ZD-6 TMY. From raw material procurement to product assembly and debugging, every link has been strictly tested and checked. The company strictly screens raw materials to ensure that their quality meets the high standard; In the parts processing process, the advanced testing equipment and process are used to accurately test the dimensional precision, shape precision and surface quality of each component; After the complete assembly, the comprehensive performance test and precision test to ensure that every factory machine has excellent products

13, ZD-6 TMY CNC car milling center with its excellent performance, widely used in automobile manufacturing, aviation, precision machinery, medical equipment, electronic equipment and other industries, whether for high precision requirements of aviation, medical equipment industry, or the pursuit of efficient production of automobile manufacturing, electronic equipment manufacturing industry, J this product can become enterprise to promote processing ability and product competitiveness.
3. Machine tool light machine

4. Basic configuration and main parameters

project	content	unit	ZD-6 TMY (tailless)
range of work	Maximum rotary diameter of the machine tool	mm	Φ 620
	maximum machining diameter	mm	Φ3 3 0
	maximum machining length	mm	30 0
	maximum bar diameter	mm	Φ4 6
principal axis	Card size		6″
	Spindle head form		A2-5
	Spindle through hole diameter	mm	Φ56
	The highest speed of the main shaft	r/min	Clip 6000 / chuck 5000
feed	The X / Z / Y-axis stroke	mm	800/ 370/± 50
	X / Y / Z axis wire guide rail	mm	3 2 X30 # heavy / 3 2 X30 # super heavy / 3 5X 3 2 # super heavy
	X / Z / Y fast shift speed	m/min	30/ 30/2 4
blade adapter	Knife frame form		Power knife tower
	The number of		15 + 3 platoon knives
	The center of the knife tower is high	mm	130
	Tool specification: turning / boring hole	mm	2 5×2 5/φ 32
	Power knife seat specifications		BMT40/ER20
	Milling shaft speed	r/min	4000
any power-generating or power-driven machine	Spindle motor power / maximum	Kw	7.5
	Spindle motor torque / maximum	Nm	61.25/125
	X / Z / Y motor power	Kw	2.4/2.4/2.4
	X / Z / Y motor torque	Nm	11/11/11
	Milling shaft motor power	Kw	2. 4
	Milling shaft motor torque	Nm	11
other	Power capacity	KVA	30
	Bed body form		35° inclined bed body
	Guide track form		Precision-linear roller guide rail
	Hydraulic station volume	L	40
	Lubrication pump volume	L	1.8
	Machine tool weight	kg	About 4,500
	Machine tool shape size: length, width and height	mm	2 230×1 700×1 90 0

2. Machine tool rail line standard
GB/T16462-1996 JB/ TB4368.3-1996 GB5226.1-2002	CNC horizontal lathe accuracy inspection CNC horizontal lathe technical conditions Mechanical safety Mechanical and electrical equipment- -Part 1 General technical conditions

inspecting item		ask
positioning accuracy	X axle	0.004
	Y axle	0.005
	Z axle	0.004
	Spindle degree	72"
Repeat positioning accuracy	X axle	0.003
	Y axle	0.004
	Z axle	0.003
	Spindle degree	36"
Positive and negative difference	X axle	0.003
	Z axle	0.003
	Spindle degree	18"

3. Main configuration of machine tools and external earning parts

Name of supporting parts	specifications and models	manufacturer
numerical control system	Taiwan new 22TB (C-separation / Brake)	Taiwans new generation
Spindle motor	Taiwans new generation of servo motor	Taiwans new generation
Feed motor	Taiwans new generation of servo motor	Taiwans new generation
main shaft bearing		Japan NSK
Spindle form	Mechanical-type spindle, A2-5	Taiwan Luo Yi
screw		Taiwan TPI
X axis rolling bead bar	φ32X10	Taiwan Yintai / Shanghai Silver
Z axis rolling bead bar	Φ3 5 X10	Taiwan Yintai / Shanghai Silver
Y axis rolling bead bar	Φ 32 X 10	Taiwan Yintai / Shanghai Silver
X-axis rolling bead rail	30 Roller	Taiwan Yintai / Shanghai Silver
Z axis ball line rail	30 Roller	Taiwan Yintai / Shanghai Silver
Z axis ball line rail	3 2 The roller	Taiwan Yintai / Shanghai Silver
Hydraulic chuck or cartridge clip	6 Inch hollow three claws	Taiwan jia he
hydraulic jack	6 Inch hollow	Taiwan jia he
DOTA	15 Station power knife tower	Taiwan SWIFT
high lift pump	A 40-kg high-pressure pump system	ZZD

. Machine tool random accessories

order number	name	specifications and models	quantity	remarks
1	chuck handle		A set
2	End face knife seat	Blsquare 2 5 x2 5	A set
3	Outer diameter knife seat	Blsquare 2 5 x2 5	Four sets
4	Boring machine	Ф 32	Three sets
5	Boring knife sleeve	Ф 35x16,Ф 35 x20	Each 1 piece
6	0° power knife seat		A set
7	90° power knife holder		A set
8	Knife seat cover		15 Pieces	Use without a knife seat
9	parallels		8 Pay
10	foot pedal	Single couplet	Two pieces
11	inner hexagon spanner	4,5,6,8,10	Each 1 piece

5. Random data of the machine tools

1	operating instruction	Mechanical part (including qualification certificate and packing list)	1 Book	Put it in the accessory box
2	operating instruction	Electrical part	1 Book	Put it in the accessory box
3	System operation manual		One	Put it in the accessory box
4	System maintenance manual			Put it in the accessory box
5	The knife tower instruction manual		1 Book	Put it in the accessory box
6	Card plate specification		1 Book	Put it in the accessory box
7	Oil cylinder instruction manual		1 Book	Put it in the accessory box

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