High Speed C U V Stud and Track Cold Roll Forming Machine

Product Description

Product Description


0.4-1.0mm Thickness Light Steel Frame Machine
This shape profile roll forming machine is fully automatic and high speed producing continuously, one set of forming rolls can produce various sizes of Stud and Runner just by PLC,it is full automatic adjusting. A drywall stud and track roll forming machine usually consists of manual decoiler, a feeding guide unit, a punching tool, a roll forming unit, a cutting unit, a transmission unit, a hydraulic unit, a control unit, and run-out tables. Under PLC control system, this drywall stud and track roll forming machine fully automatically produces 4-6 metal c studs or u tracks out of galvanized steel.

Material Effective width:Follow with design Material Thickness:0.4-1.0mm Applicable material:Galvanized Steel(GI),Hot Roll Steel(HRC),With yield strength G235-390Mpa
Work Follow Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Not Stop Cutting And Punching Device→ Exit Rack Machine Components Manual Decoiler(Double Coil):One Set Un-powered, Manually control steel coil inner bore shrinkage and stop Max Feeding width: 500mm,coil ID range ф460-520mm Capacity:Max 3 Tons*1

o.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-1.0mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed: 0-15m/min	Adjustment
				High speed: 20-30m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5-15kW	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	10.5*1.45*1.5m	Based on design
10	Warranty		Month	15

Detailed Photos


Feeding Guide Device The feeding guide device at the main entrance of the machine during work,Raw materials on both sides of the plate the enter into the machine by the guiding device,make the raw materials and roll forming system to maintain the correct position.The guiding position can be adjusted by the manual screw mechanism,and the feeding guide width can be adjusted independently.
We add water cooling system in the feeder,it is can reduce coil material when the weather very hot.
Rolling Forming System Forming mold: Cr12 molding steel, through vacuum quenching heat treatment to HRC60-62 °then grinding the inner
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts material:40Cr steel,CNC lathes,Heat Treatment,hard Chrome Coated
With thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main motor and 14 reducers combination driving,about 12-step to form
Main Motor =5.5KW,Frequency speed control
Hydraulic Cutting And Punching Device Cutter stype:Not stop cutting and punching
The length of tolerance:±1.0mm(3m)
Cutter motor:Hydraulic
Servo motor power:4KW+2.3kw
Operation Panel Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, 10 Inch Touch Screen, Encoder, etc
Hydraulic Oil Pump
Hydraulic oil pump with fan cooling system Power:4kw+4kw Gear pump

Heavy quality maual decoiler:1 Set
Weight support:3T
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