High-Power 6000W Laser Cladding Machine for Industrial Applications

Product Description

Machine Picture
Machine Applications
Laser cladding technology is a comprehensive technology that involves laser technology, material processing technology, sensing technology, and computer technology, and is also an emerging advanced manufacturing technology. Basically, it uses high-energy density laser radiation to melt it on the surface of the substrate, and quickly solidifies to form a surface coating with the substrate surface as a metallurgical bond.

Our laser machines have been applied in kinds of industries such as Ship Building, Coal Machinery, Oil & Gas, Metallurgy, Energy Power and so on. Of course, they have processed lots of workpieces such as shafts, bearings, capstans, motors, rotors, rollers, cutters, cylinder heads and so on.

Main Applications
*Molds
*Aviation & Aerospace
*Mining
*Power Generation
*Oil & Gas
*Construction Machinery
*Steel Production
*Ship Building
Machine Features
I. High metallurgical bonding strength. Laser cladding uses a high-energy laser beam with extremely high concentration energy to instantly micro-melt the surface of the workpiece, while completely melting the alloy powder preset on the surface of the workpiece or automatically transported synchronously with the laser beam. After the laser beam scans, the substrate rapidly solidifies through self-cooling to obtain a dense coating alloy layer metallurgically bonded to the substrate.

II. Optional hardness and thickness. After laser cladding, the hardness of the cladding layer can be selected between HRC20-62, and the cladding thickness can be adjusted as needed.

III. Wear resistance and corrosion resistance. Laser cladding can form corrosion resistance, wear resistance, and an excellent alloy layer on the surface of ordinary carbon steel workpieces, thereby extending the service life of the workpiece.

IV. Reduce costs and energy consumption. Laser cladding can produce high-performance alloy functional layers on low-cost substrates by forming alloy coatings with different metallurgical combinations, alloy compositions, and properties on the substrate surface, thereby saving material costs.

V. High quality cladding. Small deformation, good mechanical repeatability, dense interface structure, fine grains, no holes, cracks and other defects.

VI. The cooling rate is fast (up to 106K/s), which belongs to the rapid solidification process, and it is easy to obtain fine-grained structure or new phases that cannot be obtained by equilibrium state, such as non-stable phase, amorphous state, etc.

VII. The coating dilution rate is low (generally less than 5%), and it is firmly metallurgical bonded or interfacial diffusion bonded to the substrate. By adjusting the laser process parameters, the laser cladding machine can obtain a good coating with low dilution rate, and the coating composition and dilution degree are controllable.
Machine Specifications

Components	Model No.	Description
Laser source	MAX,MFSC-6000W	Laser power: 60~ 6000W continuously adjustable
Chiller	S & A,CWFL-6000W	Dual temperature control provides cooling water for lasers, processing heads, fibers, etc
Laser cladding head	ZF-CH003A	Collimation focal length: 100mm, focusing focal length: 400mm Applicable wavelength: 900-1100nm The powder feeding nozzle contains a water-cooled base Fiber optic interface: LOE Weight: 4.2 KG
Laser dedicated stabilized power supply	WENFENG,SBW-45kVA	Provide stable AC power supply for the laser to prevent damage to the laser caused by strong fluctuations in the power grid.
Powder feeder	DPSF-3	Capacity of barrel: 5 liters*2 Powder feeding particle size: 20~ 200μm Powder feeding speed: 0~ 2 (6) (10) rpm, stepless speed regulation Powder feeding repeat accuracy: ≤ ± 2%
PLC general control system	Customized	The laser, robot, water-cooled box, powder feeder, compressed air, protective gas through PLC integrated unified control
Robot system (Fanuc)	M20i25D	Up to a radius of 1831mm, The wrist can carry 25kg, Repeat positioning accuracy ± 0.02mm, Weight 250kg

Machine Configuration
I. During the long-term operation of the shaft, such as in the mechanical transmission system, surface wear is prone to occur due to friction with components such as bearings and gears. Laser cladding can accurately clad wear-resistant materials on the worn parts, and the bonding strength between the cladding layer and the substrate is high, which can effectively restore the size of the shaft. Moreover, the wear resistance of the cladding layer can improve the service life of the shaft. For example, some transmission shafts in mining machinery often wear out due to friction of particles such as ore dust. Laser cladding repair can solve this problem well.

II. We recommend a 6000W laser cladding machine with a robot and a rotary table for shafts processing. Of course, the laser solution will be adjusted according to the type, size, and weight of the jobs.

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