High Efficiency Powder Concentrator/ Air Classifier/Cyclone Powder Separator in Mining Industry

Product Description

FW/HTS Horizontal Air Classifier Single Rotor / Multiple Rotorwidely used in chemical industry, minerals (especially suitable for non-mineral materials classifying, such as calcium carbonate, kaolin, quartz, talc, mica), metallurgy, abrasives, ceramics, refractory materials, medicines, pesticides, food, health products, new materials, etc. industry.
According to the centrifugal force, gravity, inertial force, etc. of particles of different sizes in the medium (usually air), different trajectories are generated, so as to realize the separation of particles of different sizes. Available D50:1.5-25μm Suitable for precise classifying of dry micron material,, can classify spherical, flaky, needle-like particles, and can also classify particles of different densities The linear velocity of horizontally installed classifying wheels is up to 80m/s. Classifying efficiency (extraction ratio) can be 60%~90%. Speed of wheel is equipped with velocity sensor and can be controlled by inverter, particle size can be adjusted freely. Horizontal classifier wheel with high speed and accurate vertex cutting. System negative pressure operation, meet environmental requirements, noise <76dB(A). The classifying wheel can be made of ceramic materials such as alumina, zirconia and silicon carbide, without metal pollution, meeting the requirements of high-purity materials. Grinding is completed in closed system, little dust, low noise in a clean and environmentally friendly process. PLC control system, easy operation. In conjunction with ball mill, table roller mill and Raymond mill to form closed circulation. The motor can be connected with a belt, which is stable and reliable, realizes high speed and increases the speed, and breaks through the problem that the well-known motor brand does not have a high-speed motor. Optional explosion-proof design, can also be upgraded to a nitrogen circulation system to meet the processing needs of flammable and explosive oxide materials.
Working Principle
The classifier and cyclone separator, dust collector and induced draft fan form a classifying system.Under the action of fan suction, the material is moved from the lower inlet of the classifier to the classifying zone with the ascending airflow. Under the strong centrifugal force generated by the high-speed rotating turbine, the materials are separated and the fine particles which meet size requirements through the classifier impeller gap into the cyclone separator or the dust collector, the coarse particles entrained part of the fine particles collided with the wall and the velocity disappeared, descending along the cylinder wall to the secondary air outlet, and the coarse and fine particles were separated by the strong washing action of the secondary air. The fine particles rise to the classification zone for secondary classifying, and the coarse particles are lowered to the discharge port for discharging.
Technical Parameters
Multiple Rotor Parameters/specifications FW400/3 FW400/4 FW630/3 FW630/4 FW630/6 FW800/4 FW800/6 FW1000/4 FW1000/6

Production Capacity(T/h)	0.2~1.5	0.3~2	1~5	2~8	3~10	3~10	5~15	5~20	8~30
Product Size(d97:um)	3~45	3~45	3~45	3~45	3~45	5~45	5~45	5~45	5~45
Classifying efficiency(%)	60~80	60~80	60~80	60~80	60~80	60~80	60~80	60~80	60~80
Installed Power(kw)	60~90	175~100	135~155	170~190	250~290	220~290	290~390	340~440	500~580

Single Rotor Parameters/specifications FW200 FW280 FW400 FW520 FW630 FW800

Production Capacity(kg/h)	10~100	20~200	50~500	100~1500	200~2500	400~4000
Product Size(d97:um)	3~45	3~45	3~45	3~45	3~45	5~45
Classifying efficiency(%)	60~80	60~80	60~80	60~80	60~80	60~80
Installed Power(kw)	7~11	15~19	21~28	23~30	52~60	67~77

Note: The production capacity is closely related to the particle size, specific gravity, hardness, moisture and other indicators of the raw materials. The above is only for selection reference.
Cases
Over the past 20 years, there have been more than 3,000 customer cases.
Who Choose Us
37 World's Top-500 companies
89 China's Top-500 companies
169 key laboratories and engineering research centers
3000+ customers ALPA enjoys a high reputation in more than 100 countries and regions around the world.With its high-quality products and services, it has won the trust of many well-known brand companies around the world..
Our Company
THE WORLD'S LEADING
SUPPLIER OF ULTRA-FINE POWDER SOLUTIONS
ALPA is a world-renowned supplier of powder processing systems, committed to traditional powder industry development. For 20 years, focused on the research and development of dry grinding, classification, powder shaping, surface modification and provided systematic solutions. We provide customized and international certified products: Jet Mill, Air Classifying Mill, Classifier, Ball Mill and Classifying production line, powder surface modification production line, etc.
Certification Authority
ALPA is one of the earliest companies in the industry that passed the ISO9001 quality management system authority certification. At the same time, ALPA has free import and export rights, and has obtained CE certification for export to the European Union and GOST certification for export to Russia. The machine design used in the medical industry fully meets the requirements of GMP certification.
Q: What service do you supply? A: 1). We offer consultancy for project feasibility assessment, process flow definition, preliminary layout and factory building plan, project budget, project time schedule, etc.
2). We supply sample processing tests in our test station where are equipped with our various machine products, to help clients compare performances of different types of machines or process.
3). We supply project engineering, automation engineering and civil engineering.
4). We send engineers to the clients' project site and offer on-site technical instruction and supervision during the machine installation, commissioning and test run.
Q:How can I trust on your quality?
A: 1). All of the machine be tested successfully in Weifang workshop before shipment.
2). We supply one year warranty for all equipment and lifelong after-sales service.
3). We can test your material in our equipment before place the order, to ensure our equipment is suitable for your project.
4). Our engineers will go to your factory to install and debug the equipment, they will not be back until these equipment can produce qualified products.
Q:Does your company provide Engineers Abroad Service?
A: Sure, we provide it. And we can provide free training for on-site workers.
Q:How to train our staff about operation and maintenance?
A: We will provide detailed technical instructive pictures to teach them for the operation and maintenance. In addition, our engineers for guide assembly will teach your staff on site.

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