automatic corrugated & carton box stitching machine

Product Details

Product Description

Product Description
1. Automatic carton stitching machine Main parts:
(Note: The brand of some parts will change with the machine update, please refer to the machine installation.）

Number	Name	Brand	Remarks
1	Send paper servo at the front edge	Yaskawa, Japan	Two sets
2	Under the nail head servo	Yaskawa, Japan	one set
3	Lower nail head set feeding servo	Yaskawa, Japan	Two sets
4	The whole servo	Yaskawa, Japan	one set
5	Receive paper servo	Yaskawa, Japan	one set
6	Fender servo	Yaskawa, Japan	one set
7	On the nail head servo	Yaskawa, Japan	one set
8	Niling group feeding servo	Yaskawa, Japan	one set
9	Servo reducer	Li Ming, Taiwan	five sets
10	frequency transformer	Schneider of France
11	Contactor, circuit breaker	Mitsubishi, Japan
12	PLC, photoelectric switch, and proximity sensor	OMRON
13	auxiliary relay	Schneider of France
14	Cylinder, solenoid valve	Yadke, Taiwan
15	touch screen	Taiwan Weilun Tong
16	razor blade	German alloy tungsten steel production	stand wear and tear
17	bottom die	German alloy tungsten steel production	stand wear and tear

2.Function and Features:
1. corrugated carton stitching machine adopts servo drives from Japanese brands Yaskawa and Mitsubishi, which are precise and accurate, with fewer mechanical transmission parts, which can effectively reduce the failure rate of the machinery;
2. The contactors in the entire control box are of Japanese Mitsubishi brand;
3. The relay adopts the French Schneider brand, the circuit breaker adopts the Japanese Mitsubishi brand, and the photoelectric and proximity switches adopt the Japanese Omron brand; The cylinder and solenoid valve are from Taiwan's Yadeke brand;
4. The entire set of nail heads are made of special steel and precision processed by computer numerical control;
5. The bottom mold and blade are made of Japanese tungsten steel (wear-resistant);
6. Can be nailed with a lid box;
7. The power of the nail head is an Yaskawa servo motor, with a mechanical speed of 700-900 nails per minute;
8. Four nails, approximately 50-60 pieces per minute;
9. double piece carton box stitching machine adopts nine servo drive motor systems;
10. One machine for dual use, capable of nailing single piece to nail cardboard boxes and double piece to nail cardboard boxes;
11. Reinforcing nails can be nailed, with single or double row nails completed in one go;
12. The stacking department automatically counts and outputs, making it convenient for finished products to be delivered and bundled;
13. This machine adopts a computer screen to display fault instructions;
14. Protection device for isolation transformer of the whole electrical equipment;
15. Automatic wire feeding system, no wire alarm, 20KG large flat wire, saving time;
16. Suitable for small and medium-sized cardboard boxes, fast and labor-saving nailing;
17. Suitable for three, five, and seven layers of corrugated cardboard (special instructions are required for seven layers).
detailed description:
The dual piece full automatic stitch machine is composed of six parts: the leading edge adsorption paper feeding section, the paper receiving section, the folding section, the stitching box section, the counting output section, and the electrical control section. Adopting Japanese Omron PLC control, touch screen data input, and imported servo motor control for the nail box, the operation is simple and reliable. Automatic paper feeding, automatic folding, automatic correction, automatic nailing, automatic counting, automatic stacking output. Advanced technology and reliable quality.
A. Paper feeding department:
1. The main motor adopts variable frequency speed regulation, with no noise in the system and flexible and stable speed regulation.
2. Adopting a dual servo paper feeding method, the adjustment is stable, efficient, and accurate.
3. The front paper feeding section can be electrically adjusted, suitable for the paper supply needs of various specifications of cardboard boxes, convenient and fast.
4. Equipped with a side tap leveling device to ensure that the paper is not skewed.
B. Primary nailing section:
Before the leading edge is fed into the nail box, there is a pre pressing forming wheel to ensure the forming line. It is tapped into position on the front side of the nail box, and the nail mouth is finely adjusted and controllable in size to meet the standard requirements.
C. Paper receiving department:
The paper receiving section is a buffering connection that immediately inputs the cardboard nailed out by the head group into the folding section.
D. Folding part
1. Linkage with the paper supply department, variable frequency speed regulation, multiple forming wheels on the upper part to assist in pressing the wire, and the belt is made of imported materials.
2. The imported porous belt is used to transport cardboard, which automatically folds and adsorbs throughout the process, effectively avoiding the phenomenon of skewness, slipping, and stacking of paper in various types of cardboard such as weighted boxes, coated boxes, and polished boxes during work, making the entire machine more stable and efficient.
E. Correction department
1. High speed corrugated carton stitching machine will have a shaping device behind the folding section and before nailing the box. Before nailing the box, the folded cardboard box will be reshaped and leveled again to ensure that there are no scissors on the nailed cardboard box.
2. The calibration department adopts imported servo motor control to improve molding efficiency.
F. Nail box part
1. The nail box machine head is made of special material, which is wear-resistant and not easily damaged.
2. Automatic double piece jiont stitching machine features that the nail box head is directly driven by servo motor and Timing belt, with stable and accurate speed and simple mechanical noise free.
3. The nail thread adopts a 4-coil 20kg large flat wire automatic feeding device to reduce the number of wire changes, improve production efficiency, and have a wire absence alarm device.
4. This machine can perform multifunctional operations on cardboard boxes, including single sheet nails, double sheet nails, reinforcing nails, and head and tail nails.
5. The nail speed can reach 700-900 nails per minute
G. Counting and stacking output unit
After the stitching box department completes the nail box, the cone code department counts and the stacking department automatically sends out and enters the discharge packaging.
Our Services
1. OEM service are available.
2. Trade Manager online, also contact by Email.
3. To solve problems by pictures/videos.
4. Engineers are available service abroad.
FAQ
1. Are you a factory or trading company?
We are both a factory and a trading company in this field .
2. What is the terms of payment you accept?
We usually accept the T/T payment, we need 30% of total amount as deposit,
pay the 70% balance before delivery, but we can also accept the L/C.
3. How does your factory do regarding quality control?
Quality is priority. We always regard great importance to quality controlling from the very small thing(even a small screw we will choose the best quality) from the beginning.
If you are also interested in this machine,please don’t hesitate to contact us:
Overseas manager: Tom Wang
Email:cartonmachine.tomwang@aliyun.com
Phone/Wechat/Whatsapp:+86 13303078975

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