TL3000 Used Plastic Hot Washing Production Line

Product Description

TL3000 Used Plastic Hot Washing Production Line
PET bottle recycling system is used to recycle from PET bottles bales to PET flakes, which with big capacity from 500 kg/h to 9000 kg/h.This process of washing and crushing is consist of different function units. The final product rPET flakes has a stable quality and various grade applications, especially for PSF ,POY manufacturer with big capacity. Recent year, BoReTech develop new technology, rPET can be achieved Bottle-to Bottle grade application with FDA approval.
Process Intro
De-baling------Metal Separation------ Label Scrapping------- Label Separation-------- Presorting------Bottle Pre-washing ------Automatic Sorting/Manual Sorting -----Wet Grinding-------Drying-------Hot Flotation-------Friction-------Continuous Rinsing-----Drying--------Dust Removal------Packing

Estimated Plant Parameters
Input Capacity (kg/h)	Required Area (m2)	Installed Power (Kw)	Required Water (kg/h)	Required Steam (kg/h)	Requied Compressed Air(m3/min)	Manpower
1500	1500	600	2.25	700	3.5	5
3000	2000	900	4.5	1300	6.5	7
6000	3000	1000	9	2300	12	11
9000	4500	1600	14	3200	20	16

Production Consumprion Table-Average Energy Consumption per ton Flakes
Capacity (kg/h)	Electricity Consumption (KWh)	Steam (kg)	Washing Detergent (kg)	Water Consumption (ton)
1500	170	550	12	1.5
3000	160	500	12	1.5
6000	150	450	12	1.5
9000	145	400	10	1.5

The above parameters are calculated based on the standard contiguartion;PET bottle material composition and factory management level will affect actual consumption. Water consumption parameters are calculated based on using wastewater reuse system.

Estimated Plant Parameters
Input Capacity (kg/h)	Required Area (m2)	Installed Power (Kw)	Required Water (kg/h)	Required Steam (kg/h)	Requied Compressed Air(m3/min)	Manpower
500	800	170	0.75	200	0.5	8
1500	1200	400	2.25	700	0.5	12
3000	1800	600	4.5	1300	0.7	18
6000	2800	900	9	2300	1	30
9000	4200	1400	14	3200	1.5	40

Production Consumprion Table-Average Energy Consumption per ton Flakes
Input Capacity (kg/h)	Electricity Consumption (KWh)	Steam (kg)	Washing Detergent (kg)	Water Consumption (ton)
500	140	550	6	1.5
1500	130	500	8	1.5
3000	120	450	8	1.5
6000	100	400	8	1.5
9000	95	350	8	1.5

The above parameters are calculated based on the standard contiguartion;PET bottle material composition and factory management level will affect actual consumption. Water consumption parameters are calculated based on using wastewater reuse system.
1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
FAQ
Q:How do you assistant to install the machine on worksite?
A: Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Q:What do you guarantee on China local brand for bearing and gearbox?
A:For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
Q:Can I use machine with different color?
A: Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
Q:What about packaging and transshipment?
A: It depends on capacity and equipment selection. For example, the line with 3 ton/h input capacity, there will be 15x40'HQ containers from China, and 1x40'HQ container from Taiwan. The crusher and crusher blade are made in Taiwan with excellent quality. For some special case, if the client requests the batch type bottle prewashing machine, we will need one flat rack for loading that.
Q:What is the delivery of the line?
A: 3~4 months after receipt of the down payment and L/C.
Q: How far is your factory from Shanghai?
A: It takes 1~1.5 hours from Shanghai airport to Boretech according to traffic situation.
BoReTech is a resource environmental enterprise which integrates manufacturing,engineering and equipment supply. BoReTech is devoted to develop large input capacity of smart PET bottle recycling system with full automation and intelligence. Meanwhile, BoReTech as resources and technology integrator of recycled polyester industrial chain supply turnkey service of PET bottle washing line,bottle-to-fiber and bottle-to-bottle engineering.
BoReTech is the only PET bottle washing line for food-grade B-To-B project in Asia,and more than 170 PET bottle washing lines are running all over the world.

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