Polymer Insulators Rubber Injection Molding Machine 2400 Ton for Making High Voltage Insulators

Product Description

First in first out vertical rubber injection molding machine, latest design, full automatic, hign speed, hign precision, front open mould style hydraulic molding machine.
Machine main feature:
1. Moving vertical injection four-cylinder balanced structure, ultra-stable injection force
2. Optimized feeding plunger greatly reducing the amount of plastic drain, quick and easy to maintenance and change material.
3. Innovation shoot tube thermostat system plus ultra-short nozzle, to make oddments more less and avoid minimum pressure loss, to meet the requirements of the injection molding process various hardness of rubber.
4. Machine specification under 500 Ton adopt internationally popular First In First Out injection style.
5. Lifting and hanging mode can be mechanical synchronous to the gears, template layers action smooth, repeat high accuracy.
6. Fully enclosed safety bumpers and light shed, a higher level equipment of operational safety
7. Hot plate heating partitioning control, temperature more uniform
8. Direct drive variable displacement pump, high efficiency, stable
9. Larger working platform design
10. More automation functionality for optional

Applicable products:
Applied to all kinds of black rubber products, auto parts, lv insulator , fuse cutout, arrestors injection machine, composite insulators injection machine . polymer insulators making machine,, Composite Insulators Rubber Injection Machine for making insualtors.
Other Parameter for selection:
This machine is Polymer Insulators Rubber Injection Molding Machine 2400 ton For Making High Voltage Insulators.

Machine Model:	DHZ-2400B	Machine PLC Brand:	SIEMENS
Injection Volume(CC):	20000	Other options:
Clamping Force(KN):	24000	With Sliding Function(Yes/No):	NO
Heating Platen Size(WxL)(MM)	850X5500	Sliding Stroke With Sliding Function:	NO
Space Btwn Platens(MM):	1000	With Side Ejector(Yes/No):	NO
Max.Clamping Stroke(MM):	650	With Lower Clapper(YES/No):	NO
Min.Mold Thickness(MM):	360	With Lower Supporter(YES/No):	YES
Heating Power(KW):	170	With Tilting(YES/No):	NO
Motor Power(KW)	100	With Upper Lifter(YES/No):	YES
Total Power(KW)	280	With Cold runner Block	Can be
System Pressure(Mpa)	18	With Stuffer	yes
Machine Size(LxWxH)(MM)	9000X5500 X4500	12 columns structure	Suitable for High Voltage Suspension Insulators
Machine Reference Weight(Ton):	120

Composite insulators injection machine 650ton for making middle voltage composite insulators.

Machine Model:	DHZ-650B	Machine PLC Brand:	SIEMENS
Injection Volume(CC):	20000CC	Other options:
Clamping Force(KN):	6500	With Sliding Function(Yes/No):	YES
Heating Platen Size(WxL)(MM)	650X1600	Sliding Stroke With Sliding Function:	800
Space Btwn Platens(MM):	1200	With Side Ejector(Yes/No):	NO
Max.Clamping Stroke(MM):	700	With Lower Clapper(YES/No):	NO
Min.Mold Thickness(MM):	510	With Lower Supporter(YES/No):	YES
Heating Power(KW):	45	With Tilting(YES/No):	YES
Motor Power(KW)	40	With Upper Lifter(YES/No):	YES
Total Power(KW)	80	With Stuffer	YES
System Pressure(Mpa)	17
Machine Size(LxWxH)(MM)	5300X2500X3800
Machine Reference Weight(Ton):	22

Composite Insulators Rubber Injection Machine 300 ton for making low voltage insualtors.

Machine Model:	DHZ-300B	Machine PLC Brand:	SIEMENS
Injection Volume(CC):	4000CC	Other options:
Clamping Force(KN):	3000	With Sliding Function(Yes/No):	YES
Heating Platen Size(WxL)(MM)	550X1300	Sliding Stroke With Sliding Function:	tailored made
Space Btwn Platens(MM):	780	With Side Ejector(Yes/No):	can be
Max.Clamping Stroke(MM):	600	With Lower Clapper(YES/No):	NO
Min.Mold Thickness(MM):	190	With Lower Supporter(YES/No):	YES
Heating Power(KW):	24	With Tilting(YES/No):	NO
Motor Power(KW)	24	With Upper Lifter(YES/No):	can be
Total Power(KW)	50	With stuffer	YES
System Pressure(Mpa)	17	With Cold runner block	YES
Machine Size(LxWxH)(MM)	4500X1600X3200
Machine Reference Weight(Ton):	15

Model	DHU-200T	DHU-300T	DHU-400T
Injection volume(cc)	2000	2000/3000/4000	3000/4000/5000
Injection speed(cc/min)	5000	5000	5000
Injection Pressre(Mpa)	188	188	164
Clamping force(KN)	2000	3000	3000
Heating plate size(mm)	600*600	700*700	700*800
Mould open stroke(mm)	500	550	600
Max. heatin plate space(mm)	550	600	700
Min. mould tickness(mm)	60	60	110
Electrical power(KW)	15	18	27
Horse power(HP)	15	20	30
Gross weigt(KG)	7000	9000	11000
Machine size(L*W*H mm)	2400*2400*3500	2700*2600*4000	3400*2800*4500

Main parts instruction for Injection machine

NO.	Item	Branch/Material	Remarks
1	Motor	Taiwan Tatung	Large torque type, quiet and silent
2	Oil Pump	Japan YUKEN	Collective style circuit design
3	PLC	Germany's Siemens	Independent written, easy to operate
4	LCD touch screen	Germany's Siemens	Clear and intuitive, convenient, easy to operate
5	Heating pipes	Taiwan branch	Nickel-chromium alloy wire, never rust
6	Oil seal	Japan NOK	Wear-resistant, durable, no leakage
7	Solenoid valve	Northman	Controlled fast, long life
8	Other electrical configuration	Germany's Siemens	Performance and stability
9	Thermocouple Module	Germany's Siemens	Using PID correction, temperature uniform distribution, the error value at ± 3 ºC
10	Pressure sensor	Denmark TRAFAG	Conduction pressure accurate, unbiased, and easy to use
11	Heating control system	Taiwan Solid State Relays	temperature uniform distribution, the error value at ± 3 ºC
12	Machine body casting	FCD50 Ductile Iron	Aging passivation, high tensile strength
13	Column	Carbon Steel	Hardness up to HRC55--58
14	Screw barrel	Zhejiang Huaye
15	Proportional flow pressure valve	Japan YUKEN	Specific pressure ratio flow control system, precise control of flow and pressure
16	Digital modules Analog Modules	Germany's Siemens	Can accurately input and output

Customer SHOW:
Q: Are you manufacturer or trade company?
A: We are really 100% manufacturer.
Q: How many year's experience does your company have?
A: More than 20 years of concentration, we mastered several key technologies.
Q: What product can you supply?
A: Rubber press machine, Vacuum molding press machine, Injection Molding machine, Rubber mixer machine, calender machine, extruder machine and rubber product equipment solvtions.
Q: What are the operating modes of the machine?
A: With manual and semi-automatic operation mode.
Q: What control system does the machine use?
A: We use PLC as the core of control system, we ususlly usee Omron PLC.
Q: How long is the warranty of your machinery?
A: Our warranty is one year.
Q: How long is the delivery time?
A: Usually we need 40-60 days , if ther id inventory , we can finish the modification within one month, but it may take longer if ther are special requiements.

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