Pg Washer and Gasket Cutting Machine Pg-Yaq Series for Precision Cutting

Product Description

Sophisticated AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MANDREL CUTTING MACHINE
INTRODUCTION:
Gaskets and seals form the cornerstone of contemporary industrial applications and everyday conveniences, ensuring reliability and durability.
Traditional gasket production, dominated by molding machines or presses, often suffers from excessive flash and wastage. This is due to mold aging and inconsistencies within multi-cavity designs, leading to increased raw material usage and escalating labor expenses.
By employing Auto Vacuum Mandrel Cutting, manufacturers can eliminate burr issues entirely, significantly boosting production capacity and efficiency.
This innovation led us to craft mandrel cutting machines that excel in precision cutting of gaskets and O-rings. These are adept at working with molded or extruded tubes, pipes, and hoses crafted from rubber, plastic, silicone, polyurethane, foam, or other similar hard and semi-hard materials.
Distinctive in its cutting approach, our machines seamlessly marry high output with unparalleled cut quality, setting a new standard in the industry.
Leveraging our cutting machines dramatically enhances efficiency and precision. With an outstanding cutting accuracy of 0.03mm, the robust four-shaft models can achieve an exceptional production rate of up to 240 pieces per minute.
APPLICATION:
The machine stands out in swiftly cutting through a variety of materials such as rubber, silicone rubber, plastic, PTFE gaskets, washers, and sleeves. Its capability to efficiently process tubular components is unmatched.
FEATURES:
1. Top-tier quality machine that revolutionizes efficiency by replacing traditional molding methods, alleviating labor pressure, and dramatically cutting costs.
2. Significantly saves raw materials and minimizes waste, ensuring a more sustainable production process.
3. Achieves exceptional high precision cutting with tolerances as fine as 0.03mm, ensuring top-notch quality.
4. Delivers a smooth, clean, and impeccable cut finish, enhancing product quality and appeal.
5. Incorporates premium components sourced from Taiwan or Japan, ensuring reliability and stable performance.
6. Equipped with a Servo Motor drive, guaranteeing higher and more stable cutting speeds and efficiency.
7. Operates efficiently, requiring only minimal compressed air pressure, thus reducing operational costs.
8. Features an HMI touch screen control panel, enabling easy and convenient parameter setting and adjustments for seamless operation.
9. Offers versatile shaft configurations based on the washer's outer diameter, including one, two, and four-shaft options to cater to varied demands.. Product Parameters

Model	PG-YAQ-1S	PG-YAQ-2S	PG-YAQ-4S
Shaft Qty	One Shaft	Two Shafts	4 Shafts
Drive Mode	Servo Motor	Servo Motor	Servo Motor
Cutting Efficiency	Max 60 cut/min	Max 120cut/min	Max 240cut/min
Speed	0~3000r/min	0~3000r/min	0~3000r/min
Precision	≤±0.05mm	≤±0.05mm	≤±0.05mm
Cut Diameter Range	Φ10mm~Φ150mm	Φ10mm~Φ120mm	Φ10mm~Φ110mm
Cutting Length	≤200mm	≤200mm	≤150mm
Wall Thickness	≤20mm	≤20mm	≤20mm
Blade Spec	(1)Round Blade:Φ60×Φ25.4×Φ0.35mm	(1)Round Blade:Φ60×Φ25.4×Φ0.35mm	(1)Round Blade:Φ60×Φ25.4×Φ0.35mm
Consumption of Air	50L/min	50L/min	50L/min
Pressure	0.5MPa~0.8MPa	0.5MPa~0.8MPa	0.5MPa~0.8MPa
Vacuum Level	≤-0.035MPa	≤-0.035MPa	≤-0.035MPa
Power Supply	AC220V±5% 50/60Hz	AC220V±5% 50/60Hz	AC220V±5% 50/60Hz
Gross Power	1KW	2KW	3KW
Weight	≈400Kg	≈580Kg	≈800Kg
Dimension(L*W*H)	1350mm×980mm×1400mm	1550mm×980mm×1650mm	1650mm×980mm×17650mm

MACHINE PHOTOS
EXAMPLES

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