Product Details
Product Description
Product Description
Insulated Insocoat bearings
Electric motors, generators and associated equipment are at risk when an electric current passes through their bearings. This can damage the contact surfaces of rolling elements and raceways in the bearings (electrical erosion) and rapidly degrade the grease. An additional risk in electric motors and generators comes from high frequency currents caused by the inherent stray capacitance.
The risk of damage increases where the application uses a frequency converter.
Insulated Insocoat bearings are designed to prevent electric current from passing through the bearing have the external surfaces of either their inner or outer ring coated with an insulating aluminium oxide layer, by applying a sophisticated plasma-spray process for an outstanding quality finish are a very cost-effective solution compared with other insulation methods.
Electrical pitting often occurs in the use of rolling bearings in high power electromotor, wind turbine generator and rail vehicles motor systems and cause sparks that damage the rolling contact surface, ultimately lead to bearing failure.
Electric insulated bearings therefore have been created and take the place of non-insulated bearings. we applies advanced surface modification process overlay a ceramic coating on the bearing ring, to insulate the electrical current flow into bearing substrate, so the electrical pitting is prevented and bearing's service life is extended.
It is significantly more cost-effective to provide for the use of electrically insulated bearings at the planning stage. As a result, customer benefit is increased through reduced maintenance costs and higher machine availability.
Bearing features
Protection against electrical erosion
With insulating properties integrated into the bearing, INSOCOAT bearings can improve reliability and increase machine uptime by virtually eliminating the problem of electrical erosion.
High electrical resistance
The aluminium oxide coating provides a minimum electrical resistance of 200 Ω and can withstand voltages up to 3 000 V DC.
Consistent electrical performance
Application of Insulated Bearings in Electric motors
1. Causes and harm of motor shaft voltage and bearing current formation
In the operation of the motor, any imbalance in the phase currents in or around the rotor's magnetic circuit can produce a rotating system flux linkage.
When the shaft rotates, these flux chains can generate a potential difference across the shaft. This potential difference is called the shaft voltage. The shaft voltage can excite a circulating current through a loop formed by the two ends of the bearing in the shaft and the casing (closed circuit), which is called the shaft current.
In addition, the rotor core has more remanence, For a wound rotor motor, shaft voltage and shaft current are generated if two or more windings are short-circuited to the rotor core or the shaft. the bearing current is related to the structure of the motor, the power of the motor, the magnitude of the drive voltage, the rise time of the pulse, the length of the cable, etc.
2. How to block shaft current - use electrically insulated bearings
In order to avoid damage to the bearing caused by the shaft current, effective measures should be taken to isolate the shaft current. For large motors with independent bearing housings at both ends, spacers made of insulating material can be placed between the bearing housing and the metal base. For a motor in which an ordinary bearing and a casing are integrated, an Electrically insulated bearing is generally used at one end thereof (often arranged at the non-spindle end).
For high requirements, insulated bearings are installed at both ends. The insulating bearing used is generally a method of attaching (generally coating) an insulating layer to the outer ring. In some cases, the inner and outer rings are also provided with an insulating layer.
Electrically insulated bearings avoid damage caused by electrical corrosion, so they are more reliable in operation than in conventional bearings. And compared to other insulation methods, such as shaft or housing insulation, etc. More cost effective and reliable.
CoatMaster (China Bearing manufacturer), As the exprienced Electrically Insulated Bearing manufacturer of China, Not only produce insulated deep groove ball bearing, insulated cylindrical roller bearing, insulated tapered roller bearing, insulated angular contact ball bearing and the other type of insulated bearing, but also supply complete and expert solution for electric motor and the other applications where need insulated bearing. if you have problem make you distracted about the insulated bearing, just contact with our bearing technical team.
>>
Best Quality Poultry Feed Ingredients Machines for Sale
>>
Sm Cone Shape Carbide Burrs for Steel, Single Cut - 6mm Shank
>>
Full Automatic Household Rural Corn Thresher High Efficiency Low Energy Consumption
>>
Fast Installation Concrete Wall Panel Machine
>>
Bulldog Red Cute Dress/ Golden Bow Bulldog Dress/ Customize Dog Dress/ Customizable Dog Dress/
>>
2 Stroke 15HP Laogen Outboard Engine Compatible with YAMAHA Enduro Boat Motor
>>
1-2tph Poultry Eqipment /Animal Pellet Mill Machine with Hammer Mill/Mixer/Cooler with Best Quality
>>
Professional Customization Service High Quality OEM Parts Plastic Mould Mould Core Pin Thimble and Bushing Thimble Mold Mold Accessorie
>>
New AVS15 Micro Aircon Guard Sollatek Automatic Voltage Protector
>>
NA16 Engine Timing Chain Kit for Nissan Terrano WD21 OEM 1307023000 1308510W10 TK9350
>>
43" Plastic Base Frameless AI-Powered 4K LED TV Televisions Smart
>>
Xsl-1350t PLC Control 100-120 PCS/Min Double Wall Cup Reliable Paper Bowl Machine
>>
Self-Propelled Cattle Feed Mixer Dairy Farm Horizontal Vertical Tmr Feed Crusher Mixer
>>
Customized Sublimation Hoodie of Black and White Colors with Latest Fashion
>>
Greetmed Cheap price hospital waterproof blue adult baby care disposable underpad
>>
Automatic Car Trunk Liftgate Power Tailgate Electric for Peugeot 308 Electric Power Boot
>>
Samsung Galaxy Watch 46mm classic Silicone watch strap
>>
Factory Direct Selling 24 Hours Timer R410a Split Air Conditioners Inverter
>>
From China Premium Quality/Red Skin Peanuts/Best Quality
>>
Industrial Vertical Flour Mill Wood Powder Milling Making Machine