Computerized Tensile Strength Test Machine - Automated Testing with Data Analysis Software

Product Details

Product Description

Product Description
Specification

Frame capacity	2000kg
Load cell brand	Germany brand load cell for high accuracy,
	2000kg (500,1000kg are optional)
Load accuracy	0.5% F.S
Control system	PC with windows 7 system
Motor	Panasonic servo motor w/AC variable speed drive system, high-precision mechanical ball screw rod
Force reading	kgf, Ibf, N, KN, T etc
Vertical test space	1200mm including fixture
Horizontal test space	≤400mm
Test speed	0.1~500mm/min (adjustable)
Software	TM 2101
Curves display	Load- elongation, Elongation-time, Time-elongation, Stress-strain
Data display	Max. force, speed, sample information, strength(Kpa, Mpa, N/mm, N/mm2) etc…
Safety features	E-Stop
	Over-load protection
	Upper and lower limit switches
	Load sensor with automatic retreat

Computerized Tensile Strength Tester - Automated Testing and Data Analysis Software
In the era of Industry 4.0, material testing is transforming from manual operation to intelligence and digitalization. Our computerized tensile strength testers are equipped with advanced automated testing systems and intelligent data analysis software, which realize the whole process of automation from sample loading to report generation, and provide enterprises with efficient and accurate material performance evaluation solutions.
I. Full-process automated testing system
Intelligent sample identification
Scanning gun automatically reads the QR code of the sample and matches the preset test parameters (material type, standard requirements, etc.)
Optical positioning system automatically calibrates the sample clamping position with an error of ≤0.05mm.
Support for continuous testing of multi-size samples (maximum capacity of 50 / batch)
Closed-loop servo control
Dynamic adjustment of loading speed (0.001-500mm/min), support for constant stress / constant strain control mode
Force / displacement dual closed-loop control to ensure test stability (speed control accuracy ± 0.2%)
Support sine wave / square wave / random wave and other complex loading waveforms (frequency range 0.01-10Hz)
Unattended testing
Automatic judgment of fracture and shutdown, automatic recording of fracture location and damage patterns
Supports unmanned test queue at night, preset 10 groups of test program cycle execution
Safety protection (overload protection, emergency braking) is automatically triggered in abnormal situations.
Intelligent data analysis software
1. Real-time analysis function
Automatic calculation of yield strength, tensile strength, elongation and other 12 core indicators
Real-time drawing stress - strain curve (support multiple curve comparison and local zoom)
Automatic labeling of key points (upper yield point, lower yield point, fracture point)
2. Advanced analysis module
Fatigue life prediction: Based on Miner's linear cumulative damage theory, predict the fatigue life of materials.
Crack Expansion Analysis: Calculate the crack expansion rate by Digital Image Correlation (DIC).
Data Anomaly Detection: Automatically identifies anomalous data points and flags suspicious test results using the 3σ method.
3. Reporting and Traceability
Automatic generation of ASTM/EN/ISO-compliant test reports, with support for customized templates
Encrypted test data storage (local + cloud backup), traceable to the original sensor signal
Support PDF/Excel/XML format export, compatible with LIMS system data interface.
Technical Parameters
Parameter Indicator
Maximum test force 300kN (optional 500kN/1000kN)
Force accuracy ±0.5%FS
Displacement resolution 0.001mm
Data acquisition frequency 1000Hz (high speed mode)
Compatible standards ASTM E8/EN 10002/ISO 6892 and other 50+ standards
Ambient temperature range 10-40℃ (optional - 20-60℃)
Industry Solutions
1. Automobile manufacturing
Application scenarios: engine connecting rod fatigue testing, tire cord strength verification, airbag fabric tear analysis
Value enhancement: 50% reduction of manual intervention through automated testing, fatigue life prediction model reduces testing costs by 30%.
2. Aerospace
Application scenarios: composite material interlaminar shear testing, titanium alloy fracture toughness analysis, seal creep performance testing
Technical advantages: high-speed data acquisition (1000Hz) to accurately capture the dynamic response of the material, DIC technology to achieve full-field strain analysis.
3. Building materials
Application scenarios: rapid reinforcement strength testing, concrete shrinkage stress analysis, tensile performance assessment of insulation materials
Efficiency Improvement: Supporting continuous testing of multiple samples, increasing the efficiency of single batch testing by 4 times.
4. Research Institutes
Application scenarios: R&D and testing of new materials, research on failure mechanisms, validation of standard methods.
Functional support: customized loading waveforms and complex testing procedures, helping cutting-edge research in materials science.
V. Smart Factory Integration
MES system docking
Test data is automatically uploaded to the production management system to realize batch traceability.
Test results are linked to the ERP system, automatically triggering quality judgment and production adjustment.
Remote Operation and Maintenance
Real-time monitoring of equipment status (temperature/humidity/running hours)
Fault warning and remote diagnosis, engineers can access system logs remotely.
Automatic software upgrades to keep functions and standards synchronized and updated

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