Safety-Focused on-Line Sterilization Mixing Tank for Fermentation System

Product Description

Product Parameters

Parameter	Description
Tank size	10L~10KL
Stainless steel tank	Inner tank material: AISI 316L/AISI 304L stainless steel Material of jacket: AISI 304L stainless steel Manufacturing standards: ASME BPE-2019, PED welding standard Polishing :polishing accuracy of Ra 0.4
Stirring system	Mixing power: servo motor/SEW reduction motor; PID control Mixing speed: 20~1200rpm, digital display ± 1rpm Mixing blade: inclined blade/spiral/paddle/turbine/propeller, etc
Sterilization	Automatic online high-pressure steam sterilization
Gas control	Flow adjustment: inlet glass rotor flowmeter, Air; support additional CO2 / O2 / N2 and multiple gas ventilation strategy support upgrade to MFC heat mass flowmeter Gas distributor: annular distributor / microporous diffuser Filter: 0.2 μ m coarse filter, 0.01 μ m fine filter, PTFE; tail gas filter case with heating blanket (optional) Tail gas condenser: AISI 316L / AISI 304L stainless steel
Feeding system	Peristtic pump: standard with 4 high precision clamshell peristaltic pump; PID interlock control, feeding, acid, alkali, defoaming pump; can be new feed pump
Anti-foam control	Automatically add antifoamer by peristaltic pump
Detection probe	pH: TolDo (METTLER TOLEDO) / Hamilton (Hamilton), 0~12, PID control, precision ± 0.02; under the control of acid / alkali peristaltic pump DO: Beijing (METTLER TOLEDO) / Hamilton (Hamilton), 0~200%, PID control, precision ± 1%
PH control	TolDo (METTLER TOLEDO) / Hamilton (Hamilton), 0~12, PID control, precision ± 0.02; under the control of acid / alkali peristaltic pump
DO control	Beijing (METTLER TOLEDO) / Hamilton (Hamilton), 0~200%, PID control, precision ± 1%
Optional configuration	Import and outlet of material liquid and gas: inoculation valve interface, feeding valve interface (including off-position probe, four valve group, etc.), online sampling port, bottom valve, surface vent and deep vent port Operating state visualization window and searchlight, monitoring probe interface: pH / DO / liquid level / pressure /foam, etc

Product Description
Standard content
Automatic on-line steam autoclave sterilization 1.The full set of systems adopts a full set of automatic sterilization system to reduce the
users field operation and possible safety problems
2. Steam valve adopts corner seat valve and diaphragm valve
3.Sterilization design temperature: 100~145ºC
4.Sterilization 4-way steam: jacket, tank, valve, filter
Clip automatic lifting device 1. Electric wire rod push
2. Travel: 600mm, with guide guide, stable travel
3. Field PLC communication, HMI display and operation
Automatic can pressure 1.Tank pressure adopts the BD | SENSORS sensor
2.Communication with the host PLC, and automatic PID control of the proportional valve
3. Automatic tank pressure control range of 0~0.2 MPa
4. Control accuracy of ± 0.001 Mpa
Integrated tank bottom valve
1. Hebron/Gemü
2. Simple structure, easy to use, good sealing
3. Eliminate to the traditional tank bottom dye bacteria dead Angle, can be online steam sterilization
4. With the one-key system, automatic control, improve work efficiency
Pending system
1.Custom manual, automatic replenishment on time
2. It can cascade with pH and DO to accurately regulate parameters
3.Configure equation feeding, exponential feeding, fit the bacteria growth process, to meet the
high-density fermentation, culture regulation
building block design
1. Each group of tank body independent module design, can be freely matched with the multi-link system
2. Support multi-tank system, support amplification tank system
3. Modular design does not need to change the pipeline and layout design, flexible combination,
later changes and transformation do not repeat waste Optional content
Automatic control cleaning (a CIP cleaning system is required) 1.The whole CIP system adopts closed circuit circulation and no dead Angle cleaning design 2.Tsters, pipes, valves, etc. do not need to remove, clean in situ 3.Automatic temperature control, automatic remote control of water supply Support for polytank expansion 1.Support different volume tank body, form a set of couplet system 2.Support the level of tank module building 3.Support the construction of the multi-link tank system 4.Fermentation control system V12.7 control system multi-tank-key control weighing system 1. Support the expansion of feeding weighing and tank weighing module 2.Tank weighing module, placed on the foot of the tank 3.Professional weighing sensor and installation module are used to achieve quick installation,monitoring and maintenance 4.Can set the alarm value, and support the linkage with the system customization 5.Class model: C3, protection grade: IP68 Online detection extension 1.ORP electrode: Mettler / Hamilton 2.Foam electrode: reduce the risk of tank dead corners and dyeing 3.Live cell concentration: imported from Hamilton; online detection of live cell density 4.Tail gas analysis: real-time online detection of 02, CO2 percentage concentration in the tail gas
5.Turbbiometer: Hamilton imported; continuous turbidity measurement
6.And other more functional modules
Detailed Photos
Company Profile
Zhenjiang Boao Intelligent Equipment Co., Ltd.Address: No. 898 Yongheng Road, Economic Development Zone, Yangzhong City, Jiangsu Province
Established in 2010 and located in the Economic Development Zone of Yangzhong City, Zhenjiang, Zhenjiang Boao Intelligent Equipment Co., Ltd. is a high-tech enterprise specializing in the design, manufacturing, and installation of intelligent bio-fermentation systems and the development of automated control systems. Our products and services span various fields including bio-pharmaceuticals, food processing, agriculture, and environmental protection, focusing on providing customers with efficient, energy-saving, and environmentally friendly bio-fermentation solutions.
The company covers an area of over 30,000 square meters, equipped with modern workshops and advanced production equipment, with production capabilities ranging from 10L to 500T. Our products not only meet the needs of the domestic market but are also successfully exported to many countries and regions.
Business ScopeDesign, manufacturing, and installation of intelligent bio-fermentation systemsDevelopment of automated control systemsGeneral contracting services for bio-fermentation engineeringRelated technical consulting and services
Achievements and HonorsSince its establishment, Boao Intelligent Equipment Co., Ltd. has always adhered to scientific and technological innovation and quality management, obtaining multiple national patents and software copyrights. Our products and services have passed the ISO9001:2008 international quality system certification and have received multiple provincial scientific and technological progress awards.
Prospects for DevelopmentLooking forward, the company will continue to increase R&D investment and promote continuous innovation in products and technology. Our goal is to become a leading supplier of intelligent bio-fermentation equipment in China, providing customers with more comprehensive and efficient services, and jointly promoting the green development of the bio-fermentation industry
Packaging & Shipping
Packaging and Transportation
FAQ
Q1. Are you trading company or manufacturer?A: We are a professional manufacturer of Laboratory, industrial equipment, and we have our own factory. Q2. Do you provide samples? Is it free?A: Yes, we could offer the sample. Considering the high value of our products, the sample is not free, but we will give you our best price including shipping cost. Q3. Do you have warranty?A: Yes, we offer 1 year warranty for the spare part. Q4. How long is your delivery time?A: 1 week to 3 months. Depend on the size and quantity.
Q5. What is your terms of payment?•A: Payment≤15,000USD, 100% in advance. Payment≥15,000USD, 70% T/T in advance, balance before shipment.
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