Bottle embryo injection molding machine

Product Description

Bottle embryo injection molding machine
1-body; 2-electromechanical for oil pump; 3-clamping cylinder; 4-firm plate;5-clamping mechanism; 6-pull rod; 7-hooking template; 8-firm board; 9-plasticizing barrel;10 - hopper; 11 - acceleration box; 12 - electric idea;
13 - injection cylinder; 14 - metering assembly; 15 - moving cylinder; 16 - console
Features
The working principle of the injection molding machine is similar to that of the syringe for injection. It is to inject the plasticized molten state (ie, the viscous flow state) into the closed cavity by the thrust of the screw (or plunger). The process of obtaining the product after curing and setting.
Injection molding is a cyclic process, and each cycle mainly includes: quantitative feeding - melt plasticizing - pressure injection - filling mold cooling - mold extraction. After removing the plastic part, the mold is closed again for the next cycle.
Injection molding machine operation items: Injection molding machine operation items include three aspects: control keyboard operation, electrical control system operation and hydraulic system operation. The injection process action, the feeding action, the injection pressure, the injection speed, the selection of the ejection type, the monitoring of the temperature of each section of the barrel, the adjustment of the injection pressure and the back pressure are performed.
Generally, the molding process of the screw type injection molding machine is: firstly, the granular or powdered plastic is added into the barrel, and the plastic is melted by the rotation of the screw and the outer wall of the barrel, and then the machine performs the mold clamping and the injection seat forward. The nozzle is placed close to the gate of the mold, and then the pressure oil is introduced into the injection cylinder to advance the screw, thereby injecting the melt into the lower temperature closed mold at a high pressure and a relatively high speed. Time and pressure are maintained (also known as holding pressure), cooled, and solidified, and the product can be opened by mold opening (the purpose of holding pressure is to prevent backflow of molten material in the cavity, replenish material into the cavity, and ensure the product Has a certain density and dimensional tolerance). The basic requirements for injection molding are plasticization, injection and molding. Plasticization is the premise to achieve and guarantee the quality of molded products, and in order to meet the molding requirements, the injection must ensure sufficient pressure and speed. At the same time, due to the high injection pressure, a correspondingly high pressure is generated in the cavity (the average pressure in the cavity is generally between 20 and 45 MPa), so a sufficient clamping force must be obtained. It can be seen that the injection device and the clamping device are key components of the injection molding machine.
Main data:

Specification		Unit	ZSJ2400PET
Injection Unit	Screw Diameter	mm	65
	Screw L/D Ratio	L/D	1:18.5
	Injection Capacity In Theory	cm3	830
	Injection Weight	g	755
	Shot speed	g/s	242
	Plasticizing capacity	g/s	34
	Injection Pressure	Mpa	121
	Screw Speed	rpm	0-200
Clamping Unit	Clamping Force	KN	2400
	Toggle Stroke	mm	480
	Space Between Tie-bars	mm	520*520
	Max Mould Height	mm	520
	Min Mould height	mm	220
	Ejector Stroke	mm	110
	Hydraulic Ejection	KN	70
Others	Max. Pump Pressure	Mpa	16
	Pump Motor Power	kw	22
	Heater Power	kw	24.73
	Machine Dimensions (LxWxH)	m	7.93*1.82*2.24
	Machine Weight	t	11.5

Component of the injection machine:

Name	Brand
Controller	TAI WAN Techmation 7 color screen
Vane pump	America Sunny
Main direction valve	America Vickers
Proportional valve	Taiwan Dofluid /HNC
Hydraulic five star motor	Ttaly Intermot /Zihyd
Core puller	One set
Linear Transducer	America/France
Electric equipment	Japan Omron /Fuji
Lubrication	Automatic
Main airproof element	Taiwan /Japan
Electric motor	Bei jing /zhong da

More pictures
Production line diagram
Bottle mould
Cap mould
Package
Factory view
Certification

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