Decorative Plasterboards Production Line Made in China

Product Description

Product Description
1. Capacity: 2 -40 million square meters per year.
2. Drying type: hot oil or hot air.
3. Specification of finished products:

Length: 2400-3000mm
Width: 900-1220mm
Thickness: 6.5-15mm
4. Raw material needed:
gypsum powder, protection paper, water, starch, foaming agent, white latex, electricity, fuel etc.
5. Introduction to the equipment:
Gypsum powder furnishing system:
This system adopt the calibrated feeder, making the gypsum powder supplying is quite accurate, So it provides a great convenience for the mixing operation of the gypsum powder
Paper supplying system
This system have a unique way to pick up the paper,add the high precision rectify deviation machine which have a great help for the trimming of the board later
Water supplying system
The accurate measurement of screw pump to water supplying , which provides great convenience for operation
Foaming system:
This system chose barostat to supply the air, using screw pump which can making the foam into the slurry equably. So that we can adjust the weight of the board easily
Forming system:
This system is is developed by our technical department, chose the plate type forming machine instead of the pressing roller before. So enhance the antiwear ability of the machine,Prolong the service life of the machine, improve the the quality of the products and the flatness of the board surface
Drying system:

Hot oil type is using the oil temperature from the thermal oil furnace to drying the board
Dust collection system:
We chose the electronic pulse bag filter which have a good efficiency of dust collection.
Control system:
Using the PLC and sensor pieces such as variable frequency solid state relay to grantee the equipment in a good and long automatic running.

Detailed Photos

Automatic Gypsum board machine description:

Production Capacity of Gypsum board production line:

2million m2/year 4million m2/year 5million m2/year 6million m2/year 8million m2/year 10million m2/year 15million m2/year 20million m2/year

Raw Materials Consumption for per Square Meter Gypsum Board of gypsum board machinery

Land Plaster	6.8kg/m2
Shielding paper	0.48kg/m2
Modified starch	0.035kg/m2
Foaming agent	0.008kg/m2
Glue	0.005kg/m2
Fiberglass (Not need badly)	0.025kg/m2
Electricity	0.3kwh/m2
Water	4.8kg/m2
Heavy oil:11000kcal/kg	Heat consumption:3800kcal/m2
Natural gas: 8500kcal/ m3	Heat consumption:3800kcal/m2

Gypsum board machine with Heat conductive oil drying system adopting natural gas, heavy-oil or coal as fuel

Specifications of Final Products made with the gypsum board machinery:

Thickness: 8mm to 20mm Width: 1200mm, 1220mm Length: 2000mm-3600mm

Quality of final products, being conformity with GB/T9775-2000 (Equal to European Standard).

Paper Supply System	It equips with the following machines:the special pneumatic shaft and magnetic powder brake.it has the exact paper connection device and the height definition automatic alignment device,Moreover,the automatic creasing machine is very important to the edge trimming and shaping and insures the appearance of the gypsum board
Gypsum Powder Supply System	It takes the special material feeder and exact belt measurement as the core for the powder supply system.Thus it provides the reliable guarantee for the normal supply of the gypsum powder.
Water Supply System	It has the accurate screw measurement pump and visual liquid flow meter device which have a great help for the operation
Foaming System	It this system,it uses the high volume pressostat to supply the gas.The accurate screw measuring pump and advanced foaming station make the liquid uniformly enter into the mixer,thus it has a key effect on the weight of the products.
Conveying System	This system adds the wasted board removal device which reduces the workers' labor intensity and ensure the clearness of the workshop.
Drying System	The drying system is the core of the whole production line and it has the direct effect on the quality and the energy consumption of the products.In the dryer,there are many sinuous coils for heat releasing.Outside of the dryer,there is the heat exchange and the dry hot air is blowing into each distributor to adjust the temperature of each layer and separate temperature zone freely,thus it guarantee the quality of the gypsum board
Heating System	Most of this system uses the organic thermal carrier boiler(thermal oil boiler).in the gypsum board industry,the thermal oil boiler is a kind of normal pressure and high temperature heating equipment with the main fuel of coal,oil and gas.it takes the thermal oil as the carrier and it carried into the dryer by the high pressure oil pump,so that it can fully make use of the heat energy and reduce the cost of the products.
Size Fixing System	This system equipped with overturn ,folding device and two layer's board for size fixing.it adds the waste board takeaway device,and make a good foundation for the automatic sealing system.
Dust Removal System	This system makes use of the pulse bag dust collector.this kind of dust collector improves the dust removal effect,and make it reach to the environmental standard.in addition ,it is convenient to deal with the dust and recycle.this system is good for the country and the people.
Sealing System	This system adopts the most advanced automatic sealing machine So it has the following advantages:saving a lot of labor and force:reducing the cost of the products and increasing the production efficiency.
Control System	All of the three aspects adopt the PLC control system,AC contactor and drive and it also uses the contact-less equipment such as frequency converter,photoelectric sensor etc to insure the reliable operation and realize the long-term and continuous running of the full automatic gypsum board production lien.

After Sales Service
1. We promise to reply in less than 24 hours
2. We will try to control the delivery in the shortest time than you expected and required.

3.Our engineer will come to your country to install and guide the equipment until the quality gypsum board come out.
Why Choose Us ?
1. Good reputation factory
2. The quality of the finished products are good
3. Low rejection rate
4. High degree of automatic
5. Low energy consumption
6. Less maintain cost Company Profile
Hebei Lvjoe Machinery Manufacturing Group Co., Ltd. Was founded in 1998, which is a diversified development enterprise integrating R&D, design, production, international trade and engineering equipment. We are a strong unit with comprehensive strength in the national gypsum equipment industry. We have the certificate of high-tech enterprise which is issued by the nation, the certificate of Gypsum Building Materials Equipment Research Center, the CE quality system certification which is issued by the European Union, the ISO9001 quality system certification. In 2011, the Gypsum Building Materials Equipment Research Center was established. It is a municipal-level civilized unit in Hebei Province, contract-honoring and trustworthy unit.
FAQ
1.Why price is high?
What information do you need to make the quotation?
The output per year, the type of the heat source, better with the gypsum ore test report. The more information we get, the suitable of the project will be. It's simple and just tell me what you want to do, we'll make it for you.
Can you calculate the daily running cost for the project?
Certainly, we'll support the daily or yearly raw material cost including the dry additives, water, natural gas, etc., to you for free, if you need it.
How's the quality control of your factory?
We have our own QA/QC team controlling all process and product. We also have our own gypsum lab in factory to research new technology and test new design product.
What's the after-sale service?
We'll take in charge of the installation and debugging when the product arrive your site. We will also supply 2-year-time wearing parts and spare parts for you. Solve any questions you meet.
Can you design the whole factory for us?
Yes, we not only supply the design and quotation for the production, but also the settle and wire of the whole factory.

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