Product Description
Product Description
Product DescriptionDump & Haul Truck Bed chromium carbide abrasion resistant overlay steel plate Product NameDump & Haul Truck Bed chromium carbide overlay wear resistant plate Liners MaterialQ235/Q345+Chromium carbide overlayBase metalQ235/Q345Hardfacing layerChromium carbide overlayChemical compositionC: 3.0-5.0% Cr:25-40%HardnessHRC58-65MicrostructureCarbide (Cr7C3)volume fraction above 50%Wear resistanceHigh wear/abrasion resistanceFlatness tolerance±3mm/mThickness toleranceuniform overlay thickness, with tolerance within 0-0.5mmImpact resistanceMediumTechnologyHardfacing, open arc welding, submerged arc welding Plate SizeCusomized sizes as per drawing Main thicknessesCusomized sizes as per drawingWorkshopProduction ProcessWelding process is the use of the most advanced open arc welding welding process, the various effects of this process on the performance of a very small base , and wear to maximize play. Composite wear plate is ordinary steel (Q235 (A3) or heat-resistant steel (15CrMo, 12Cr! MoV , etc. ) , stainless steel plate formed on the entire volume fraction of more than 50% Cr7C3 carbide -based wear layer , which with high wear resistance , impact resistance, deformable and welding performance, like steel , like direct texturing , cutting and drilling and other processing sectors , processed into mining engineering components to meet the wear and put into use . wear-resistant material with many compared wear-resistant composite plate has its irreplaceable notable features. We are specialized in researching, developing and producing wear resistant products with many years experience in this field. We have more than 180 employees, with an annual output of 90,000 square meters of wear plates and 9,000 tons of welding consumables. AdvantagesWhy our wear plate has such good wear resistance?1. The overlay chemical composition is the keyThe main ingredients of Wodon plates are C(%) :3.0-5.0 and Cr(%):25-40. This chemical proportion results in a large amount of Cr7C3 chrome carbide hard particles. The micro-hardness (up to HV1800) of these particles throughout the layer will guarantee a super wear resistant surface.Performance test:Test equipment: Quartz sand rubber wheel abrasion test machine.Conditions: Choosing same dimension specimens for different materials and wear plate producers, and put them under the same wearing working conditions in our testing equipment. 45 minutes for each specimen.No.Wear Plate TypeTest TimeWeight Loss of Overlay1Wodon Wear Plate45 minutes0.148g2Imported Wear Plate45 minutes0.229g3Imported Wear Plate45 minutes0.237g4Imported Wear Plate45 minutes0.252g5Domestic Wear Plate45 minutes0.385g6Domestic Wear Plate45 minutes0.377g7Domestic Wear Plate45 minutes0.399g8Domestic Wear Plate45 minutes0.371gResults: The test results show that the life span of Wodon wear plate is 2.5 times higher than domestic wear plates and 1.5 times than imported ones.2. Chromium carbide microstructureThe wear resistance of wear plate depends mostly on the hardness, shape, size, amount and distribution of the chromium carbide hard particles.As you can check on the picture, the carbide (Cr7C3) volume fraction on the microstructure is above 50%.3. Bonding strength between the overlay and base plate.The overlay and base plate are very well bonding. The overlay will penetrate into base plate about 0.8mm-1.8mm, reaching up to 350Mpa in our tests.Wear Part ProductionUsing our wear resistant plate as raw material, WODON wear parts are nice looking and with excellent wear resistant strength. Quality of WODON wear parts is one of the best among peers. We produce wear parts like Vertical Mill, Roller Press, Wear Resistant Table Liner, Cement Grinder, Mill Grinder, etc. Our wear parts are available to be cut and profiled by Laser Cutting, Plasma and High Pressure Water Abrasive Cutting according to customer's requirements. Packaging & ShippingPackaging Details: steel pallets and film wrapped Company InformationSince 2004, Wodon has more than 200 employees.Wodon product: flux cored welding wires, chromium carbide overlay steel plates, wear resistant partss, wear pipes, wear fittings.Welding wire and wear plate workshops Wodon's quality managmentWarehouse FAQQ: Are you trading company or manufacturer ?A: We are ISO certified flux cored welding wire and CCO wear plate factory. Q: Are you able to produce customized chemical composition and dimension?A: Yes, we could offer special welding wire and wear plate according customers' requirement.Q: How long is your delivery time?A: Generally it is 5-10 days if the goods are in stock. or it is 15-45 days if the goods are not in stock, it is according to quantity.Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample for free charge.Q: What is your terms of payment ?A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 20~30% T/T in advance, balance against the copy of BOL. Other payment terms are negotiable. Q: Do you provide after-sales service ?A: Our company has a professional after-sales service team, with many years of experience not only on hardfacing products and applications, but also on the operation of application equipment. We are able to quickly solve customer's problems. If there are any quality problems, the responsible person will provide reasonable solutions within 12 hours after being notified. If our product meets your interest, please feel free to contact us as follow:
Company Profile
Jiangsu Wodon Wear Resistant New Material Co., Ltd.
Jiangsu Wodon Wear Resistant New Material Co., Ltd. (China Wodon) is a manufacturing factory specializing in the development and production of wear resistant materials. We are headquartered in Jiangsu. There are over 500 staff, including 60 experienced R&D engineers. Our main products include: chromium carbide overlay (CCO) wear plates, flux cored hardfacing welding wires, etc. With independent intellectual property rights and a number of patents, it has a strong R&D and debugging team, which can provide customers with a streamlined service.Since its inception, with the huge investment and independent technology research and innovation, Wodon has been taking the lead in providing premium quality CCO wear plates, hardfacing welding wires as well as excellent repairing technique, all of which win trust and acceptance from our clients worldwide. Meanwhile, the company also employs many experts and professors in the wear resistant industry as the company's technical consultant to ensure strong technical strength and production capacity, we are dedicated to providing quality and cost-effective wear solutions that completely fulfill the requirements of clients.
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