Custom-Made High Quality Injection Moulds and Moulding for TV Remote Parts

Product Description

Plastic Moulds Apply to: TV remotes Plastic parts
### 1. **Outer Casing**
- **Material:** ABS (Acrylonitrile Butadiene Styrene)
- **Purpose:** Provides durability, impact resistance, and a smooth surface for the remote's exterior.
### 2. **Buttons**
- **Material:** Silicone Rubber or TPE (Thermoplastic Elastomers)
- **Purpose:** Soft to touch, flexible, and resilient to repeated presses. TPE can offer a similar feel with better processing characteristics.
### 3. **Battery Cover**
- **Material:** ABS or Polypropylene (PP)
- **Purpose:** Ensures a secure closure with sufficient flexibility to be easily removed or snapped into place.
### 4. **Circuit Board Support**
- **Material:** Polycarbonate (PC) or PC/ABS Blend
- **Purpose:** Provides structural support to the circuit board, often chosen for its strength and precision in holding electronic components in place.
### 5. **Light Guide (for LED indicator)**
- **Material:** Polycarbonate (PC) or PMMA (Polymethyl Methacrylate)
- **Purpose:** Transmits light efficiently from an LED to the surface of the remote.
### 6. **Lens (for IR sensor)**
- **Material:** PMMA (Acrylic) or Polycarbonate (PC)
- **Purpose:** Clear material used to cover and protect the infrared sensor while allowing IR signals to pass through.
### 7. **Internal Components (Clips, Screws, etc.)**
- **Material:** Nylon or POM (Polyoxymethylene)
- **Purpose:** Used for internal fastenings or moving parts, offering strength and low friction.
### Raw Materials Overview:
- **ABS (Acrylonitrile Butadiene Styrene):** Petroleum-based plastic known for its toughness and impact resistance.
- **Silicone Rubber/TPE:** Synthetic rubbers made from siloxanes or elastomers, providing flexibility and durability.
- **Polypropylene (PP):** A versatile plastic known for its chemical resistance and ease of molding.
- **Polycarbonate (PC):** A durable, high-impact plastic that is transparent and often used where strength and clarity are needed.
- **PMMA (Acrylic):** A clear plastic used as a lightweight and shatter-resistant alternative to glass.
- **Nylon:** A synthetic polymer known for its strength and resistance to wear and tear.
- **POM (Polyoxymethylene):** A highly crystalline thermoplastic offering low friction and high rigidity.
Injection Mould base: LKM Standard
Mould Steel: 1.2343/1.2344/1.2083 etc
Custom Plastic mould cavity: Single/Multi-cavity
Gate type: edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate
Cold Runner/Hot Runner: Synventive, Incoe, MoldMaster, Yudo, Husky,,
Mould for plastic:PI/PA/PEEK/PTFE/GFRP/PP/PC/ABS/PS/PA6/PA66
Plastic mold standard components: HASCO, DME etc
Tooling life: 1 million shots
In-house molding press sizes: 50-1000 tonnages
Design software: UG
File format: 2D(.dwg/.pdf) 3D(.stp)
Quality control: Implement the project engineer responsibility system/in the Design Stage/in material Procurement and Inspection/in the Manufacturing Process/in the Assembly and Fitting Stage/Inspection Before Delivery
Measure equipments: State-of-the-art Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure
Machining Equipments: 18 CNC(Mori Seiki, Fanuc, YCM) 9 EDM(AgieCharmilles MAKINO) 7 Wire-cut( AgieCharmilles)
Mold trial: in-house 10 injection molding machines, tonnage: 60-1000T, 4 2K and LSR injection machines
Mould manufacturing facility: 12 000 square meters
Professional team employee count: 70+ ( 15 project engineers, 35 design+CAM, 15 QC)
Certifications: ISO 9001, ISO 14001, ISO 13485, IATF 16949
Molding shop: 24 horizontal injection molding machines with robots, ISO 8 Clean room 5 molding machine(Toyo, FANUC)
Our Capabilities:2K mold, LSR mold, Insert mold, over mold, stack & tendam mold, IML mold, complex structure mold, Gas-assisted Forming Mold
Workers: 240

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