Precision Ultrasonic Homogenizer with Quiet Operation for Extraction

Product Description

Description:Ultrasonic extraction is the preferred technique to isolate bioactive compounds from botanicals. Sonication achieves a complete extraction and thereby superior extract yields are obtained in a very short extraction time. Being such an efficient extraction method, ultrasonic extraction is cost- and time-saving, whilst resulting in high-quality extracts, which are used for food, supplements and pharmaceuticals.
Ultrasonic homogenizers consist of three parts:
A generator, which supplies of energy.
A converter, which converts electrical energy into mechanical motion.
A horn, which when placed into a liquid moves in a rapid fashion and causes bubbles to form. These bubbles expand and contract, breaking down surrounding particles (called cavitation), changing the material in solution from a polymeric molecular cluster structure to a monomeric molecular.
Specifications:

Model	SPS20-500S	SPS20-1000	SPS20-2000	SPS20-3000	SPS20-3000Z
Frequency	20Khz	20Khz	20Khz	20Khz	20Khz
Power	500 W	1000 W	2000W	3000W	3000 W
Voltage	220V	220V	220V	220V	220V
Pressure	Normal	Normal	35 MPa	35 MPa	35 MPa
Intensity of sound	>10 W/cm²	>10 W/cm²	>40 W/cm²	>60 W/cm²	>60 W/cm²
Processing capacity (L/H)	0.5-2.0	1.0-5.0	20.0	50.0	100.0
Material of probe	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy
Generator	Digital type	Digital type	Digital type	Digital type	Digital type

Ultrasonic Homogenizer Applications:
Food processing Reaction Acceleration - cavitation accelerates chemical and physical reactions. Fine Particle Dispersion - e.g. nanoparticle processing
Disruption and Cell Lysing - will break open biological tissues and Cells to extract enzymes and DNA, prepare vaccines.
Homogenization - making uniform mixtures of liquids or liquid suspensions.
Emulsification - processing foods, pharmaceuticals, and cosmetics.
Dissolution - dissolving solids in solvents.
Degassing - removing gases from solutions without heat or vacuum.
Inline pipe cleaning, removes scale or build/up without disassembly.Cylindrical 360° internally radiating chamber.
Ultrasonic Homogenizer Advantages: 1.Enhanced Extraction Efficiency: Ultrasonic waves create cavitation bubbles within the solvent, which disrupt the cell walls of plant material and enhance the release of bioactive compounds. This results in higher extraction yields compared to traditional methods.
2.Shorter Extraction Time: The mechanical action of ultrasonic waves accelerates the extraction process by facilitating the penetration of solvent into plant tissues. This leads to significantly reduced extraction times, allowing for higher throughput and faster production cycles.
3.Preservation of Phytochemical Integrity: Ultrasonic extraction operates at lower temperatures compared to heat-based extraction methods, minimizing thermal degradation of heat-sensitive phytochemicals such as polyphenols, flavonoids, and enzymes. This helps retain the natural properties and potency of herbal extracts.
4.Selective Extraction: Ultrasonic parameters such as frequency, power, and duration can be adjusted to selectively extract specific compounds from herbs based on their solubility and molecular characteristics. This enables targeted extraction of desired phytochemicals while minimizing the extraction of unwanted components.
5.Eco-Friendly Process: Ultrasonic extraction requires minimal solvent usage due to its efficient mass transfer capabilities, leading to reduced solvent consumption and waste generation. Additionally, the lower energy consumption and shorter processing times contribute to a more environmentally sustainable extraction process.
Ultrasonic Extractor Reviews:
ustomers' evalution as follow:
The ultrasonic sonicator works very well. Production process improvement: After using ultrasonic extraction equipment, our entire production process has been greatly improved, and the extraction quality of the product has also been greatly improved. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
Frequently Asked Questions (FAQs):1.What is cavitation, and how does it enhance liquid processing?
Cavitation is the formation and collapse of tiny bubbles in a liquid due to ultrasonic waves. These collapsing bubbles create intense shockwaves that break down particles, facilitating efficient mixing, extraction, and homogenization in liquid processing.
2.Can I customize the processor's settings for different applications?
Yes, our High Power Ultrasonic Liquid Processor offers precise control over intensity, frequency, and processing time. This enables you to tailor the settings to suit various applications and achieve optimal results.
3.What kind of maintenance does the processor require?
The processor is designed for easy maintenance. Regular cleaning of the ultrasonic probe and vessel, along with routine checks for wear and tear, ensures consistent performance. Detailed maintenance guidelines are provided in the user manual.
4.Is this processor suitable for small-scale operations?
Absolutely, our High Power Ultrasonic Liquid Processor is versatile and can be scaled to accommodate both small and large-scale operations, making it suitable for businesses of varying sizes.
5.What is the lifespan of the High Power Ultrasonic Liquid Processor?
With its robust construction and quality materials, the processor is engineered for durability and can serve reliably for many years. Proper maintenance and care further extend its operational lifespan.
6.Does the processor come with safety features?
Yes, safety is paramount. Our processor is equipped with multiple safety mechanisms, including overheating protection, voltage stabilization, and automatic shutdown in case of anomalies, ensuring secure operation.
7.How does the processor contribute to sustainable practices?
The processor's energy-efficient design minimizes power consumption, reducing its environmental footprint. Additionally, its rapid processing capability leads to reduced waste generation, aligning with sustainable manufacturing practices.
8.Can it be used for nanoemulsion production?
Absolutely, the High Power Ultrasonic Liquid Processor is adept at producing nanoemulsions. Its precise control and powerful cavitation enable the creation of stable nano-sized droplets, crucial for nanoemulsion formulation.
9.What technical support and training do you provide?
We offer comprehensive technical support, including installation guidance, operational training, and troubleshooting assistance. Our team is dedicated to ensuring a seamless experience with the processor.
10.Are there any successful case studies using this processor in Herbs extraction?
Yes, we have numerous success stories showcasing the processor's effectiveness in Herbs extraction. These case studies demonstrate improved yields, shortened processing times, and enhanced product quality across various Herbs extraction processes.
Experience the future of ultrasonic liquid processing with our High Power Ultrasonic Liquid Processor. Unleash its high-power potential at a low cost and elevate your production capabilities across industries.

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