Advanced Plastic Recycling Machine with 1000kg/H Output Capacity

Product Description

Applicable Material:
HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
Introduction
Introducing the ZL Series – a state-of-the-art compacting and pelletizing system that revolutionizes the plastics recycling and pelletizing process. This incredible system effortlessly combines the functions of crushing, compacting, plasticization, and pelletizing all in one seamless step. Perfectly designed for plastics film, raffias, filaments, bags, woven bags, and foaming materials, this solution is both reliable and efficient in transforming waste into valuable resources.
The end product, meticulously crafted in pellet form, is engineered for direct integration into your production line. It seamlessly supports blowing film, tube extrusion, and injection molding, making it an indispensable asset for your operations.
This remarkable system is composed of two sets of Single-Screw Extruders , expertly designed for handling materials with heavy printing ink, high moisture content, poor fluidity, temperature sensitivity, and high impurity content. Equipped with a double filtration system and multiple exhaust functionalities, it meets the highest material processing demands. The innovative underwater cutting technology excels with a variety of high-viscosity polymers, offering superior capacity compared to traditional spaghetti cutting methods. The fully automated pelletizing line is a breeze to operate, boasting low noise and exceptional granule quality.
YILI Machinery is at the forefront of developing, producing, and distributing cutting-edge, one-stop waste recycling solutions. If you're on the hunt for a reputable Plastics Recycling Machine manufacturer, look no further. Whether you have questions, inquiries, or concerns, feel free to reach out to us and we promise a prompt response to address all your needs.
Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages Experience high automation, exceptional efficiency, environmental sustainability, and energy conservation with our state-of-the-art operation system; Our versatile system accommodates various cutting solutions, including water ring cutting, strand cutting, and underwater cutting, to meet diverse raw material and production requirements; Equipped with an automatic plate screen changer or a non-stop back-pulse self-cleaning screen changer, our system significantly reduces manual labor while enhancing operational efficiency and convenience; The dual filtration system ensures superior quality in the final product, with pre-filtration in the first extruder and fine filtration in the second extruder; The second extruder's temperature can be precisely adjusted according to the first extruder's production process, complete with a water cooling system for materials requiring temperature control during processing; Designed for versatile material processing, our comprehensive line supports one or multiple materials per production cycle, optimizing investment costs while maintaining operational efficiency.
Main Machines For the line
Feeding belt conveyor
The feeding belt conveyor is an essential device for delivering soft plastic waste, such as scraps, filaments, raffias, and films, to the cutter compactor. For rolled waste films, a roller haul-off feeding option is available. With speed regulation via an integrated inverter, the conveyor ensures automatic feeding aligned with compactor requirements.
Metal detector
Our optional metal detector is a safeguard against metal contaminants, protecting the integrity of the compactor knives. In the presence of metal, the detector triggers an alarm and halts the belt conveyor, allowing for safe removal and restart. Choose between premier German or trusted Chinese brands for optimal performance.
Cutter compactor
The cutter compactor features fixed side knives and rotary knives on the bottom plate, efficiently reducing material size and inducing slight agglomeration. This process removes moisture, stabilizes feeding to the extruder, and facilitates easy processing. With automatic over-temperature cooling and a top-mounted exhaust device, it effectively handles moisture and dust, ensuring smooth operation.
Advanced Two Stage Extruders
Our ingeniously designed pelletizing line showcases two robust single screw extruders. This setup is ideal for processing a variety of challenging materials including heavily printed, highly contaminated, low fluidity, temperature-sensitive, and high moisture content materials. This sophisticated system excels in efficiently removing moisture and impurities post-granulation, utilizing multiple exhaust ports and filtration stages to meet the most stringent granule quality demands.
Innovative Melt Filter
Our double-column melt filtration systems are engineered to deliver exceptional filtration with substantial areas capable of withstanding melting pressures exceeding 25Mpa. Depending on specific customer needs, our pelletizing lines can be equipped with either double-column or plate type filters. For enhanced filtration, multiple mesh layers can be incorporated to adhere to high-quality pellet standards.
State-of-the-Art Under Water Pelletizer
Our cutting-edge under water cutting system is meticulously designed to handle high flow rate materials and highly viscous substances, which present unique cutting challenges. For customer-specific needs, water ring or spaghetti cutting options are available, tailored to match material characteristics and capacity requirements. We take pride in providing expert guidance to ensure the optimal cutting solution for every material type and production capacity.
Precision Vibration Sieve
Our vibration sieve expertly categorizes granules post-cutting to ensure consistent sizing of the final product while simultaneously enhancing the cooling process for the granules, ensuring superior quality and performance.
Intuitive PLC Touch Screen Control

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