Automatic Full Servo Disposable Pet Mattress Production Line

Product Description

Automatic full servo disposable pet mattress production line
Main Technical Parameters: Designed Production Speed: 300 m/min Stable Production Speed: 200-220 m/min (Fluff pulp gsm is about 50-60gram/square meter) (under the condition of high-grade of hot melt applicators) . Power: 380V, 50Hz Machine frame used strong rectangle-pipe Knife holder used φ45 steel adjusting Machine Capacity: 300Kw (set temporarily) Wasted Products Rate: ≤2% (exclude the circumstances when glue applicator breaks down or auto-splicing material) Overall Size (include crusher) (L * W * H ): 23m * 3.5M * 2.5m (set temporarily) Weight: about 70 T ( exclude stacker and crusher) The direction of production: face machine from to Raw material specification. ★ Wood pulp: Diameter≤1200 mm
★ N.W fabric: Diameter≤800 mm
★ PE film: Diameter≤600 mm
★Glue
★SAP
★Without release paper
The main components:

Name	Brand	Origin
PLC	MITSUBISHI	Japan
Touch-screen (10.5 inches)
Servo motors	MITSUBISHI	Japan
Low-voltage electrics	MITSUBISHI/TAIDA	Japan/Taiwan
Photo-electric sensor	Optex/leuze	Japan /Germany
Turning coder	Omron	Japan
Pnuematic units	Airtac	Taiwan
Electric-heat units	Yixin	Taiwan
Blade and roller bearings	NSK/NTN	Japan
Timing belts	HRZ	Germany
Flat belts	HRZ	Germany
Edge rectifier	LIKE	Taiwan
Glue applicator	China famous brand	China

Automatic System Four sets of tension control system. There is one set each for P.E. film and hydrophilic N.W. and two sets for tissue paper. The central unwinding is conducted by servo motor, Constant tension control, auto-off materials, splicing the materials under the condition of not speed-down. Four sets of edge-rectifiers. There is one set for P.E. film, one set for hydrophilic N.W., and two sets for tissue paper. Computerized control system (PLC-touching screen-servo motor control system) With temperature controller on embossing roller temperature. There is manual switch for H.M. applicator on the screener, meanwhile the H.M. applicator can auto stop spraying and scraping the glue when the main machine stops working. Safty switch on each front door. The guard door can not be open until the machine is stop. Through beam sensor along the back panel. Disconnects power when doors are opened The amount of SAP can be set on the screener. The amount of wood pulp supplying can be set on the screener. The output for single shift or total output can be shown on the screener. Auto gets rid of rejected products during splicing material. Auto inspection on the jointers (It demand that there is fixed color on the joints of materials.) The number of get-rid-of rejects can be set on the screener. Auto inspects and stops machine when material is used up. Turning up or slowing down the speed of main machine can be set on the screener. The speed of main machine during working time can be shown on the screener. (pieces/minute) Auto stop machine when electric parts break down with auto displaying the result of breakdown. Auto store the historical breakdown record. Equipped with manual switch for rejecting material.
Our Service:
Pre-Sale Services: We will reply your inquiy within 24 hours. According to your actual situation and budget, we will provide professional consultation and best solution with strong technical support.
After-Sale Service:
1.We will send the engineer or technician to your factory for installation, debugging and training the workers. Also welcome you come to our factory for learning the machine operation.
2.Warranty: One year guarantee, service for ever. Our technical team will give you 100% rest assured global presence service if necessary.
3.Wearing parts of machine will be sent to customers with a good preferential price.
Contact Us:
Quanzhou Jingyi Machinery Co.,ltd
Add: Jiangnan Street,Licheng District, Quanzhou,Fujian
Name: Martin Wu

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