Food Industry Turnkey Fully Automatic Industrial Freeze Vacuum Dryer for Dehydrating Fruits and Vegetables

Product Description

High-efficiency vacuum dryer - providing reliable drying solutions
Product Description
Technical features
1.High efficiency and energy saving
"Adopt advanced vacuum drying technology to reduce energy consumption, achieve efficient drying and reduce production costs."
2.Low temperature drying
"Drying under low temperature environment effectively protects the nutrients, flavor and active ingredients of the product, which is especially suitable for the food and pharmaceutical industries."
3.Precise control
"Equipped with precise temperature and vacuum control systems to ensure stable and consistent drying effects for each batch of products."
4.Wide application
"Applicable to multiple industries such as food, pharmaceuticals, chemicals, and environmental protection to meet the drying needs of different materials."
5.Automated operation
"Intelligent control system simplifies operating procedures, improves production efficiency and reduces human errors."
6.Reliable and durable
"Using high-quality materials and advanced technology, the equipment has high stability, long life and reduces maintenance costs." Detailed Photos Process flow:
1. Heating stage
Heating medium: The heating part of the vacuum dryer usually uses hot water, steam or electric heating plates. These heating sources can gradually heat the material in a low temperature environment to avoid high temperature damage to the material.
Uniform heating: Through uniform heating, ensure that the surface temperature of the material gradually rises and the moisture begins to evaporate.
2. Establishment of vacuum environment
Vacuuming: During the drying process, the air pressure in the drying chamber is reduced by a vacuum pump. The establishment of a vacuum environment can significantly reduce the boiling point of water, allowing the moisture to evaporate at a lower temperature, thereby avoiding high temperature damage to the material.
Low pressure state: The core advantage of vacuum drying is to accelerate the evaporation of moisture under low pressure, especially for heat-sensitive materials such as medicines, foods and chemicals.
3. Moisture evaporation
Moisture volatilization: When the vacuum environment is combined with appropriate heating, the moisture in the material begins to change from solid or liquid to vapor. Due to the low air pressure, the temperature of moisture evaporation is greatly reduced, which can avoid thermal damage to the material by high temperature.
Moisture removal: After the moisture in the material is evaporated, the water vapor is discharged from the drying chamber through the suction of the vacuum system. This process can continue until the material is dried to the desired moisture content.
4. Temperature and humidity control
Temperature monitoring: The vacuum dryer is equipped with a precise temperature control system to ensure that the drying temperature of the material is always within the optimal range. By controlling the temperature, it is ensured that there is no overheating or temperature fluctuation during the drying process.
Humidity control: During the drying process, the humidity needs to be constantly monitored to ensure that the water vapor can be effectively discharged without affecting the drying effect.
5. Condensation and recovery
Condensation system: During the vacuum drying process, water vapor will be converted into liquid water through the condensation system. The condenser is usually installed at the exhaust port of the drying chamber to collect the moisture in the water vapor through cooling.
Water recovery: The collected water can be reused, which is especially important in some production processes that require environmental protection or cost control.
6. End of drying and product removal
Complete drying: When the material reaches the predetermined dryness, the whole process ends. At this time, the vacuum system of the vacuum dryer can release the vacuum and restore normal pressure.
Removal of materials: The dried material is removed through the opening or unloading system designed by the equipment, usually by mechanical or automated means.
7. Advantages
Avoid heat damage: The low temperature process of the vacuum dryer can effectively prevent high temperature from damaging the material, especially suitable for heat-sensitive materials.
Maintain quality: Drying under vacuum helps to maintain the nutrients, color, fragrance and active ingredients of the material (such as the active ingredients in medicines).
Energy saving and environmental protection: Due to the effects of low temperature and vacuum environment, the drying process is more efficient and energy consumption is lower.
Design drawings
Technical Parameters

Shelves Area	40.5m2
No. of Shelves	15+1
Shelf Size	1500*1800mm
Shelf Spacing	100mm
Shelf Temp.	-55C ~ +70C
Vacuum	<0.01mbar
Condenser Capacity	800Kgs
Condenser Temp.	-85C
Power	140Kwh
Size	3000*9000*4500mm

Packaging & Shipping
Application
Why choose JASTEC? More professional and better understand you.
1. Engineers who can work for machinery overseas (all prefectures). 2. JASTEC overseas service centers are available (Showroom in europe,north america,southeast asia).
3. Overseas third-party support is available (europe,north america,asia).
4. JASTEC engineers have more than 15 years of professional experience in the drying industry, engaged in design,mechanical drawing, electrical automation editing, etc.
5. JASTEC have rich experience in project management and advanced on-site construction technology; We have gained good performanceand a well-known reputation. Company Profile
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
Exibition
Factory Showcase Four Standardizations Production standardization
Accessories Guarantee
The company has a parts machining center equipped with various high-precision professional machine tools and equipment, which can independently produce a variety of special or special parts. It provides a strong supply guarantee for parts for new product development and product quality improvement.
JASTEC has cooperated with major well-known brand parts suppliers at home and abroad to ensure the quality of parts procurement, solve quality risks from the source, ensure processing and process safety, and meet customers' quality needs.
Production management standards
The production workshop uses "6S" as the management standard. The working environment is clean and orderly, and the employees are of excellent quality, which can maximize the production safety, ensure equipment management, improve manufacturing quality, achieve cost savings, and improve production efficiency. Implement a complete and standardized "five inspections and two systems" quality inspection system.
Five inspections are: 1. Raw material warehousing inspection 2. Team material collection inspection 3. Online production process sampling inspection 4. Finished product outbound quality inspection 5. Shipping logistics inspection
Two systems are: 1. Product offline pre-sale test mechanism 2. Quality problem traceability system
Tailor-made for customer needs
F-A-Q
In order to quote you the right freeze dryer at the best price, we hope you provide the following information when you inquire:
---What is the raw material?
---What is the production capacity? How many kilograms per hour?
---Which equipment material do you prefer? SUS304, SUS316L or others?
What is freeze drying?
---Freeze drying - technically known as lyophilization, freeze drying or freeze drying - is a dehydration process that is often used to preserve perishable materials or make materials more convenient for transportation. Freeze drying works by freezing the material and then reducing the surrounding pressure so that the frozen water in the material sublimates directly from the solid phase to the gas phase. Why are freeze-dried foods so popular?
---Freeze drying is a scientific art that combines science and controlled processes to preserve food beautifully. It retains the most nutrients than any other food preservation method and maintains its color and flavor. Freeze drying is also one of the safest food processing methods available today.

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