Innovative Continuous Casting Technology Machine for High-Quality Billets

Product Description

Our Company
Company Overview

Victory Technology International Ltd. stands as a beacon of innovation in the global arena, renowned for excelling in the design and manufacture of top-tier solder wire processing equipment. Our diverse selection showcases cutting-edge Extruders, Solder Wire Drawing Machines, and pioneering Solder Powder making equipment, featuring state-of-the-art Atomizing Machines and Ultrasonic Vibro Sifters. Our sophisticated Solder Paste equipment, Pure Zinc Wire Processing Machines, and Zinc Alloy Processing equipment-which include Continuous Melting and Casting Furnaces, formidable Alloy Extruders, and efficient Big Bobbin Winding Machines-highlight our commanding position as industry frontrunners.
With two decades of unparalleled expertise, our esteemed company has secured numerous patents and developed a scientific quality management system, fortified by our innovative R&D team. Our strategic partnerships across Europe and the United States enable us to seamlessly integrate groundbreaking technologies and designs, escalating our products' performance and innovation to unprecedented levels.
Situated in the picturesque Dalang Town, Dongguan City, our company boasts a substantial registered capital of 10 million yuan. Our custom-built, modern standard workshop expands across an impressive 33,000 square meters, providing exceptional transportation convenience and an inspiring environment. This strategic location affirms our status as a large-scale, professional machinery manufacturer and a prestigious member of the top 50 key enterprises in Dalang Town.
With a robust registered capital of 10 million yuan, our expansive and modern workshop encompasses 33,000 square meters in the vibrant heart of Dalang Town, Dongguan City. Located at No. 208 West Scenery, we benefit from seamless transportation access and an alluring environment, rightly establishing us as a leading machinery manufacturing entity and among the 50 pivotal enterprises in Dalang Town.
Embark on an extraordinary journey from 0 to 100, experiencing the pinnacle of unmatched quality through our meticulously orchestrated manufacturing process. Every product we create embodies the highest standards. Choose us as your premier supplier for similar equipment and enjoy the assurance of your decision. We extend a warm invitation to both new and loyal clients to engage with us and explore, joining in the celebration of the revolutionary prowess of the Section torch!
Throughout our development journey, we've seamlessly integrated advanced technologies from Europe, Japan, and Taiwan, significantly enhancing our product's performance. By utilizing original components in our manufacturing process, we've garnered praise from established customers and expanded our reach by attracting new clientele. These strategic advantages have propelled brisk sales across East and South Asia, Europe, America, and Japan.
Our Principle: Unmatched Price, Superior Quality, Exemplary After-Sales Service
Our Belief: Rooted in China, Aspiring to Global Eminence, Striving for International First-Class Brand Recognition
Product Application
The Automatic Solder Billet Casting Machine is expertly designed for the efficient casting of tin lead solder billets, lead-free solder billets, and leaded solder billets. Following the casting process, this equipment seamlessly supplies materials for the downstream solder wire extruding process.

Parameter for solder billet casting machine
Type	VT-85A
Hydraulic system	1set
Hydraulic motor power	4kw
solder pump power	2.2kw
Attemperator power	9kw
cutting device	3kw
Voltage	380V/customized
Solder billet dimension	φ84*180mm/customized
Machine weight	4.5T

Equipment: 1) Insulation Can: Expertly maintains the melted solder at an optimal, consistent temperature for superior results.
2) Solder Billet Casting Mould: Crafted from special materials to efficiently cool and solidify the solder, ensuring precision.
3) Highly Automatic Solder Billet Drawing System: Facilitates seamless and precise billet extraction.
4) Precision Solder Billet Cutting System: Ensures clean, accurate cuts for superior billet quality.
5) Advanced Temperature Control System: Monitors and adjusts temperature with exceptional precision.
6) Hydraulic System Featuring Renowned China Brand Huade: Offers reliable and efficient power solutions.
7) Ingenious Billeting Putting Hopper: Streamlines material handling for unmatched efficiency.
8) Electrical Components Sourced from Esteemed France Brand: Provides reliable and top-tier performance.
Features:
The VT-85A, a groundbreaking innovation independently designed by our company, serves primarily for lead and lead-free solder, as well as tin alloy billet production. This cutting-edge product provides the essential materials needed for subsequent extrusion press processing, ensuring excellence at every production stage.
Introducing a masterfully engineered machine crafted by Dongguan Victory Technology Machinery Ltd., our Innovative Continuous Casting Technology Machine for High-Quality Billets is a marvel of modern engineering. It features a sturdy frame that promises endurance, coupled with an intricately designed warm-box device for optimal performance. The reliable traction device ensures steady operations, while the precise cutting device guarantees exact and smooth cuts. An efficient cooling system works in perfect harmony with a durable hydraulic system, and the advanced electrical control system offers unparalleled control and precision.
Post-smelting, the process is seamlessly streamlined and efficient.Once the tin solder material valve is opened, liquid tin effortlessly glides through the guide tube into the billet casting machine's sophisticated attemperator. Here, it undergoes meticulous temperature adjustments, ensuring the highest quality output.To achieve the perfect casting temperature, commence by opening the tin valve of the attemperator. This is the first step to ensuring precision and quality in the billet production process.Liquid tin flows effortlessly into the formed shell, creating a seamless fill. Once fully cooled, our expert traction device efficiently pulls the billet out. Upon reaching the desired length, the precision cutting unit, armed with saw blades of exceptional accuracy, seamlessly cuts off the billet. These perfectly cut billets are then carefully transferred to the shelf, all under the vigilant supervision of an automatic control system, ensuring flawless operations and quality.
Our machine is equipped with an advanced control system and cutting-edge PLC technology, offering precise monitoring of production status. Every process parameter is vividly displayed on the color touch screen, allowing for easy modifications, ensuring a streamlined and efficient operation that enhances productivity.
In accordance with the solder material's composition, the drawing time is precisely set to ensure consistent and reliable traction. A comprehensive suite of automatic alarms is in place to detect material shortages, prioritizing the safety of both equipment and personnel.
Customized to meet specific user extrusion requirements, the billet cutting length can be tailored to align with various downstream process demands. Our state-of-the-art cooling system delivers water at temperatures not exceeding 30°C, maintaining optimal cooling conditions for superior quality.
5.Advantage:
1)High efficiency. Capable of achieving a remarkable speed of 45 seconds per piece, it proficiently serves two extruders simultaneously, significantly optimizing productivity and reducing operational time.
2) Operating entirely under vacuum conditions, this technology provides exceptional anti-oxidation protection, thereby enhancing the superior quality of the finished billet.Ensure the production of top-tier solder wire, optimizing subsequent rolling and drawing processes with unmatched quality.
3) Featuring scientifically designed insulation for precise temperature control, this is crucial for maintaining the quality of the solder billets throughout the production process. Enhance quality control and achieve operational excellence with every production cycle.
4)The cutting surface is remarkably smooth, effectively preventing air bubbles during extrusion, thus guaranteeing superior extruding quality and finish.
5) Its straightforward linear structure ensures easy installation and minimal maintenance, significantly reducing downtime and maintenance costs.
6) Incorporation of world-renowned brand components in pneumatic, electric, and operational parts ensures unmatched reliability and performance.
7) The entire process is fully enclosed, processing the finished billet under vacuum conditions, ensuring optimal quality.
8) Operates with high levels of automation and intellectualization, providing a labor-free, efficient operational experience.
9) Demonstrating exceptional efficiency, this machine can service two extruder sets simultaneously, enhancing productivity and efficiency.
Certifications

Detailed Images

Machine Parts
Name: Warm-box
Brand: Victory
Original: China
This purpose-built warm-box, with a capacity of approximately 300kg, is essential for holding solder materials. It features a sophisticated heating function that allows for precise temperature adjustments prior to forming the solder billet, ensuring unmatched consistency and quality.
Machine parts
Name: Billet Formed Mould
Brand: Victory
Original: China
This cutting-edge machine features a specialized mould meticulously treated with advanced heating techniques. This allows for the seamless and efficient traction of billets, leading to heightened productivity and enhanced operational efficiency.

Machine Parts
Name: Hydraulic Cutting Device
Brand: Victory
Original: China
Incorporating domestic renowned engines, this machine offers a powerful driving force, operates with remarkable silence, and produces zero waste. Its cutting end remains immaculate and visually appealing, ensuring optimal performance.
Main parts
Name:PLC Controller
Brand: SIEMENS
Original: Germany
The innovative Siemens PLC controller is a technological marvel, offering operators an intuitive interface through advanced touch screen technology. Effortlessly manage machine operation records, swiftly diagnose failure logs, and streamline troubleshooting for flawless machinery maintenance.
Our Service


Pre-Sales Service
* Comprehensive inquiry handling and expert consulting support to empower informed decision-making.
* Rigorous sample testing support ensures top-notch performance excellence.
* Enjoy an immersive guided tour of our cutting-edge factory facilities.
After-Sales Service
* Extensive training for machine installation and operational proficiency, designed to maximize your efficiency.
* Our highly skilled engineers are ready to provide overseas machinery servicing, ensuring unparalleled global support.
Packing & Delivery

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