Product Details
Product Description
Product Description
In the fiber cement board production line factory and calcium silicate board production line factory, there are many parameters to consider the quality management of fiber cement products production line equipment. For example: the availability of fiber cement board production line equipment, the completion efficiency of calcium silicate board equipment, the total effective productivity of fiber cement board production line equipment, the failure maintenance rate of equipment, the average maintenance time, maintenance and reassembly time, the integrity rate of fiber cement board production line equipment and the economic rate of spare parts; Maintenance cost rate, maintenance quality pass rate, etc. Objective The index is used to consider the management direction of different fiber cement board production line factories.
Index evaluation of plant equipment management for fiber cement board equipment
Completeness of equipment
The so-called integrity rate is the ratio between the number of intact equipment and the total number of devices during the inspection period. Many factories are able to achieve more than 95% of the target. The reason for this is simply that when it comes time to check, if the device is working properly, there is no fault, even if it is intact, so this indicator is very nice to look at. Being good looking means there's not much room for improvement, it means there's not much room for improvement, it means it's hard to improve. Therefore, many enterprises propose to reform the definition of this index. For example, it is suggested to check on the 5th, 15th and 24th of each month, and take its average integrity rate as the integrity rate of this month. This is certainly better than checking once, but it is still a spot-like reflection of the completeness rate. It was later suggested that the number of hours in good condition be compared to the number of hours on the calendar workbench and that the number of hours in good condition be equal to the number of hours on the calendar workbench minus the number of hours on the main station for breakdown and maintenance. This metric is much more realistic. Of course, the increase in the statistical workload and the authenticity of the statistics, encounter preventive maintenance table reasoning dispute. The completeness rate of this index is an effective reflection of equipment management, and it depends on how it is applied. Different opinions are different.
Equipment failure rate
This important indicator is easy to mistake and has the following different designations:
If it is the failure frequency, it is the ratio of the number of failures to the actual number of startup of the equipment. The frequency of failure is equal to the frequency of shutdown maintenance/actual frequency of startup of the equipment
Of course, the equipment stop rate can accurately reflect the equipment state of the fiber calcium silicate plate production plant.
Rate of completeness of equipment
In Europe and the developed countries have adopted more, to have economic plans in mainland China pipe, the time resource plan completion time pipe = management actual working learning time/expected time and reasonable working time) and cycle pipe (= actual testing cycle time utilization work need time/cycle time) convenience of their own definition, The European and American cultural definition of availability is actually cycle time utilization. Cycle time utilization reflects the full utilization of financial conditions of equipment, meaning that even for equipment operating on a single shift, cycle time is calculated with reference to 24 hours. No matter whether the factory uses the fiber cement board production line equipment reasonably or not, it will wear down the financial of the factory in the form of depreciation. Cycle time utilization reflects the planned full utilization of the equipment production status, if a single shift is generated, the cycle time should be eight hours of work system.
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