Heavy-Duty River Sand Ball Mill for Industrial Grinding

Product Description

Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a titan in the realm of grinding equipment, celebrated as one of the global behemoths in R&D and manufacturing. Boasting an unparalleled domestic design team and cutting-edge process technology, coupled with first-rate production apparatus, we have meticulously crafted a comprehensive system for mill experimentation, testing, measurement, and service delivery. Our advanced technology propels us to the forefront, empowering us to create a wide array of mills including the ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and air coal mill, all engineered for excellence.
The ball mill, an essential apparatus in the grinding machine domain, excels at transforming crushed materials into superfine powder. This versatile series is tailor-made for a multitude of industries such as mining, ore extraction, and metallurgy, handling materials like gold, copper, lead, manganese, iron, slag, silver, aluminum, limestone, and gypsum powder. Its adaptability extends to building materials, chemical applications, and other grindable materials. This dynamic machine offers remarkable versatility, accommodating both wet and dry milling, open circuit grinding, and circular grinding when paired with a power feeder. Its standout features include innovative design, superior adaptability to diverse raw materials, rapid operational speed, high crushing efficiency, robust capacity, and user-friendly operation.
Wet Grinding Ball Mill Operational Principle:
The heart of this machine is its electric motor, which smoothly drives the cylinder into rotation via a reducer. Within this rotating cylinder, the fusion of broken ore and steel balls, guided by the frictional and eccentric forces of the cylinder's movement, rise to a calculated height. Gravity performs its magic as the ores descend, gradually succumbing to the relentless impact and grinding forces within. The resultant crushed ores are then efficiently ejected from the cylinder. Moving onward, these ores are sorted by the spiral classifier; the coarse sands are reintroduced into the ball mill by the joint feeding machine for further grinding. This seamless operation is maintained by the feeding machine, which delivers materials with precision and consistency into the ball mill. The Chinaware ball mill ensures that ground materials are expelled consistently, enabling the ball mill to function tirelessly, round-the-clock for continuous output.
Characteristics
1. Engineered for endurance, our design boasts a large ring gear, robust side cover, and sturdy bearings. A generously sized gear hub extends the lifespan, while high-frequency quenching heat treatment enhances the modulated surface; similarly, the sprocket benefits from this advanced quenching technique.
2. Energy-efficient innovation: By replacing traditional slide bearings with ball bearings, friction is significantly diminished, easing the start-up process and delivering a remarkable 10-15% reduction in energy consumption compared to conventional ball mills.
3. Amplified processing capacity: The integration of a discharge disc and grate plate from our standard mill elevates processing capacity by an impressive 20% over the energy-saving conical ball mill.
4. Optimized discharge design: The low mud surface of the discharge port allows for rapid mud passage, effectively minimizing ore overgrinding.
5. Versatile ball loading: Accommodating a variety of ball sizes, including large and small, prevents small balls from escaping and ensures optimal working conditions.
6. Simplified installation: Equipped with a support frame, it ensures ease of installation for clients at plant sites.
7. Advanced electronic control: Our system incorporates protective measures against motor overcurrent, power interruptions, and imbalances in the three-phase power supply, ensuring seamless, 'worry-free' operation of the ball mill.
Detailed Photos
Ball Mill Structure: This robust system boasts an integrated feeding system, a proficient discharging system, and a sophisticated transmission system that includes a speed reducer, small transmission gear, reliable electrical machinery, and precise electric control, among other advanced components.

Product Parameters
Our rigorous quality assurance process ensures that only the finest, defect-free products make it to market. We do not compromise on quality. Due to the superior quality and dependable performance of our offerings, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. swiftly captures market share both domestically and internationally.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
Typically, our state-of-the-art machines are meticulously disassembled prior to delivery, ensuring their protection and ease of handling. We utilize various sophisticated packaging methods tailored to meet specific requirements. These methods include nude packing, bundle packing, and durable grass rope packing. For enhanced security, we also offer water-proof packing. Additionally, our machines can be packed using sturdy wooden pallets, robust wooden boxes, or carton boxes, guaranteeing that your investment arrives in pristine condition. Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly spans over a vast area of 5000 square meters, showcasing our dedication to scale and capability.
At Churun, we place our valued customers at the heart of everything we do, offering tailored and comprehensive plant equipment configuration solutions. With close to 300 production lines thriving across global industries such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, we stand as a beacon of innovation and excellence. Our technical team, composed of seasoned industry experts, boasts deep design prowess and extensive experience, leading to remarkable market success and earning unwavering trust and accolades from our clients. Looking ahead, Churun Heavy Industry is committed to maintaining our ethos of professionalism, integrity, and innovation, continually evolving to offer users efficient, reliable equipment and cutting-edge technical solutions.
Headquarters of Churun strategically located in Xuzhoucity, encompass an impressive expanse of about 200,000 square meters. Our facilities boast more than 200 advanced large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly setups, underscoring our robust manufacturing capabilities.
Our products have garnered acclaim from both domestic and international clientele, achieving successful exports to Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other countries and regions across the globe.

After Sales Service
Experience our unparalleled best-in-class service, featuring seamless after-sales support and expert consultation. Driven by a customer-centric philosophy, we stand out from the crowd. Unlike most, our dedicated team is just a call, email, Skype, or MSN message away, consistently ensuring your queries are addressed within a swift 30 minutes.
Pre-sale services: enthusiasm
We're committed to providing you with a comprehensive prophase plan, expertly designed process flow, and tailored manufacturing equipment, all meticulously crafted to meet your specific demands and requirements.
Sale services: servant
Our skilled technicians are dispatched directly to your jobsite to offer guidance during installation and adjustments. They are responsible for training operators and completing the crucial check and acceptance process alongside you, ensuring a smooth start to operation.

After-sale services: faithfulness
In our quest to foster enduring partnerships, we are committed to regularly visiting our customers, reinforcing the bonds of friendship that extend beyond mere transactions.
To further solidify your trust, we offer a comprehensive one-year warranty, guaranteeing consistent operation of your machinery. Our commitment includes maintaining a ready stock of spare parts, ensuring immediate dispatch and minimal downtime.
We warmly invite you to visit our company and workshop, where we eagerly anticipate the opportunity to collaborate with you. Our promise is to deliver the most fitting products at an exceptionally reasonable price, tailored to your needs.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

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