Automobile Seat Structure Tube Cold Roll Forming Mill ERW Tube Mill High Frequency Induction Welded

Product Description

We Jiangsu New Victory are professional manufacturer of ERW tube mill for over 20 years, ISO9000 and CE certified, have been serving customers all over the world. Second factory of CNC center for high precision processing, Third factory with research center for pioneering projects. Product DescriptionERW TUBE MILL - HIGH FREQUENCY INDUCTION WELDING OF CARBON STEEL PIPE ROLL FORMING MILL PRODUCTION LINE
STRAIGHT LONGITUDE WELDED STEEL PIPE MILL
Pipe diameter 12.7-40mm , 0.6~2.0mm thickness
1) double/single heads un-coiler mandrel expansion by hydraulic/pneumatic
2) strip head shear and auto tig butt welder station
3) ERW pipe / tube mill VZH-40zs, AC /DC servo motors 45kw*2 SIEMENS BEIDE
4) solid state HF welder system Redstar
5) NC cold/hot flying saw, YASKAWA servo motors
6) conveyor table single/double side
7) stacking and bundling section 8) rollers Cr12, bearings NSK/NTN
9) RQCS Roller Quick Change System for resuming production in 20 minutes
THE WHOLE PRODUCTION LINE AS CUSTOMERS' REQUIREMENTS
Through optimization design, best materials choice, high precision CNC and severe quality control, the whole line can be reached high precision and high speed. Within suitable range of pipe diameter and wall thickness, pipe production speed can be adjusted.

Model	Tube O.D.(mm)	Thickness (mm)	Square & Rectangle (mm)	Thickness (mm)	Speed (m/min)	HF Welder KW
VZH-12	Ø4~Ø12	0.2~0.5			30~120	100
VZH-16	Ø6~Ø16	0.2~0.8			30~120	100
VZH-20	Ø7~Ø20	0.2~1.0			30~120	100
VZH-25	Ø9~Ø25.4	0.25~1.2			30~120	100
VZH-32	Ø10~Ø31.8	0.25~1.5	8×8 ~ 25×2 5 10×6 ~ 30×20	0.25~1.2	30~120	100
VZH-32z		0.3~2.0		0.3~1.5	30~100	100
VZH-40	Ø12.7~Ø40	0.3~1.8	10×10 ~ 30×30 20×10 ~ 40×20	0.3~1.5	30~110	150
VZH-40z		0.6~2.0		0.6~1.5	30~100	150
VZH-50q	Ø16~Ø50.8	0.4~1.5	12.7×12.7 ~ 40×40 20×10 ~ 50×25	0.4~1.2	30~110	150
VZH-50		0.5~2.0		0.5~1.5	30~90	200
VZH-50z		0.7~2.5		0.7~2.0	30~80	200
VZH-63q	Ø19.05~Ø63.5	0.6~2.0	15×15 ~ 50×50 20×10 ~ 60×30	0.6~1.5	30~90	150
VZH-63		0.7~3.0		0.7~2.5	30~80	200
VZH-63z		0.8~3.5		0.8~3.0	20~70	200
VZH-76q	Ø25.4~Ø76.2	0.8~2.5	20×20 ~ 60×60 30×15 ~ 80×40	0.8~2.0	30~90	200
VZH-76		0.8~3.5		0.8~3.0	30~80	250
VZH-76z		0.8~4.0		0.8~3.5	20~70	300
VZH-90q	Ø30~Ø90	0.8~3.0	25×25 ~ 70×70 30×20 ~ 80×40	0.8~2.5	30~90	250
VZH-90		0.8~3.5		0.8~3.0	30~80	250
VZH-90z		1.0~4.0		1.0~3.5	20~70	300
VZH-100q	Ø31.8~Ø101.6	1.0~3.0	25×25 ~ 80×80 30×20 ~ 100×50	1.0~2.5	30~90	250
VZH-100		1.0~3.75		1.0~3.0	30~80	300
VZH-100z		1.0~4.25		1.0~3.5	20~70	300
VZH-114q	Ø35~Ø114.3	1.0~3.0	30×30 ~ 90×90 40×20 ~ 120×60	1.0~2.5	30~80	300
VZH-114		1.2~4.5		1.2~4.0	20~70	350
VZH114z	Ø40~Ø114.3	1.2~5.0		1.2~4.5	15~60	350
VZH-127q	Ø40~Ø127	1.2~3.5	40×40 ~ 100×100 60×30 ~ 120×80	1.2~3.0	20~70	350
VZH-127		1.5~5.0		1.5~4.5	15~60	400
VZH-127z	Ø50~Ø127	1.5~5.5		1.5~5.0	10~45	400
VZH-140q	Ø50~Ø141.3	1.2~4.0	50×50 ~ 110×110 60×60 ~ 150×70	1.2~3.5	15~60	400
VZH-140		1.5~5.5		1.5~5.0	10~50	400
VZH-140z	Ø60~Ø141.3	2.0~6.0		2.0~5.5	10~40	500
VZH-168q	Ø60~Ø168.3	1.5~5.0	60×60 ~ 130×130 80×40 ~ 160×80	1.5~4.5	10~50	400
VZH-168		2.0~6.0		2.0~5.5	10~50	500
VZH-168z	Ø76.2~Ø168.3	2.5~8.0		2.5~7.0	10~40	600
VZH-219q	Ø89~Ø219.1	2.0~6.0	70×70 ~ 160×160 100×50 ~ 200×100	2.0~5.5	10~50	500
VZH-219		3.0~8.0		3.0~7.0	10~40	600
VZH-219z		4.0~10.0		4.0~9.0	10~40	800
VZH-273	Ø114.3~Ø273	4.0~10.0	90×90 ~ 200×200 120×60 ~ 260×130	4.0~9.0	10~40	800
VZH-273z		4.5~12.0		4.5~11.0	10~35	800

ROLLER QUICK CHANGE SYSTEM
change roller in 10 minutes, resume production in 30 minutes
when changing different sizes, the middle stands with universal coupling system move backwards and release automatically from the upper and lower horizontal shafts, which is driven by motor or hydraulic system.
For small and middle size machines, lift the whole platform with horizontal & vertical stands and rollers away from the machine base, then lift another same platform with the required pipe roller installed off-line to the machine base, the middle stands with universal coupling system move forward and automatically combine the upper and lower horizontal shafts, driven by motor or hydraulic system.
For big size machines, the upper covers of horizontal stands are designed openable from side, to lift out the shafts with rollers and then lift in those shafts with required rollers installed off-line. Then the opened cover is closed and the middle stands with universal coupling system move forward and automatically combine the upper and lower horizontal shafts, driven by motor or hydraulic system.

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