Product Details
Product Description
Product Description
21700 Lithium battery pack ultrasonic aluminum wire bonding machine For 18650 battery welding
| Power supply | 220VAC±10%, 50Hz, reliable grounding, the maximum consumption rate is about 800W |
| Ultrasound frequency | 60KHz |
| Ultrasonic power | 0~30W, automatic switching between first and second welding |
| X axis | Using imported accessories, the repeat positioning accuracy can reach ±0.02mm |
| Y, Z axis | Driven by precision ball screw |
| Z axis | 50mm.C axis: plus or minus 90° |
| Weldable aluminum wire diameter | 125~ 500um(5~20mil) |
| Work area | XY axis up to 400 × 400 (can be customized according to customer requirements) |
| Ultrasound time | 10~500ms, multi-channel |
| Welding pressure | 50~1200g, multi-channel |
| Welding angle | ±90 degrees |
| Welding speed | Approximately each thread/1.5 seconds |
| AITOP visual system | (Note: The size of different wire diameters also has an absolute relationship with the production speed; the moving distance
between different batteries will have a big difference in the production speed; the welding easiness of the material is different,
and the speed is different.) |
| PR lighting | PR microscope magnification is 0.5 times |
| Dimensions | White light, adjustable brightness |
| weight | Approximately 985mm*1030mm*1400mm(L*W*H) |
the basic working principle of the equipment:
After the module assembly process is completed, the equipment is used to automatically load the system,
and then sent to the welding area through the automatic feeding system. The welding head system performs ultrasonic welding
according to the setted welding parameters and position. After the welding is completed, the module is sent to the designated position automaticly
by the feeding system, and the equipment operator takes out the welded module and sends it to the next production process.
Equipment application:
Mainly used for electrical connection of power battery module cell and busbar,Applicable aluminum wire diameter range is 125~500um
Equipment Specifications
Welding area: 650 mm in X direction * 650 mm effective stroke in Y direction (standard)
Z axis: maximum travel distance 60 mm, 1.25 μm resolution
Rotary axis: ±220 degrees, 0.08 degree resolution
Power requirements: 220V AC, 50/60 Hz
Power consumption: 3000W
Compressed air: 0.5pla
Display: 17-inch color plane display
Working surface height: 1150 mm from the ground
Occupied size: 1300 mm long; 1300 mm wide: 1650 mm high (without warning lights)
Net weight: 500 kg
Heavy wire horn: Rotary, standard front cutter
Transducer: Standard 60KHz, other frequencies can be manufactured according to customers'
requirements
Welding pressure: 50----1500 grams
Feed wire system: Motor control wire feeder with optical encoder
Lack of wire detection: wire feeding detection
Maximum arc height: 40 mm
Minimum wire length detection: 2mm feed wire
Spool size: 50---120 mm OD; 22---45 mm width; 10---11 mm ID
Image recognition:/optics/lighting
Visual System: XK Image Recognition System
Communication: IO communication
Features
Manual (front-end station) loading, automatic identification and positioning, automatic bonding, manual (flowing into the back-end station) unloading. AITOP
This assembly machine is dedicated to the bonding production of battery products specified by the customer. Non-universal equipment.
If other products are needed, they need to be modified and used according to actual conditions.
This machine is mainly composed of frame assembly, XYZC feeding assembly, automatic feeding mechanism, wire feeding mechanism, jig positioning and pressing assembly, welding head mechanism and console.
XYZ module uses precision ball screw drive, the distance repeat positioning accuracy is less than ±0.02mm, and the angle
positioning accuracy is ±1°.
AITOP control system adopts industrial computer + motion control card to control the operation of the private server motor. The equipment is easy to operate and maintain, the control interface is friendly, and the parameter setting is digital; it is more flexible.
Adopt quick clamp clamping, single button start, easy and safe for personnel to unload materials.
Left-in and right-out can be used for online multi-section track conveying, which can be directly connected to the production line.
Why Choose Us
We AITOP have many senior experts in the welding industry, skilled in craftsmanship, and can provide long-term and perfect technological services.
Pre-sale and after-sale technical support, 7*24 hours engineer service online.
Complete product technical training to ensure that customers use high-quality and stable equipment.
Contact us :
Shenzhen AITOP Intelligent Equipment Co. LTD
Sales Manager
Phone/Whatsapp/Wechat:008618520989583/008618435204981/
18098989643/+8618098919495
Email:sales(@)
Images:
FAQ
1 , What is the product ?
It is an automating welding machine for 18650 ,26650 battery , use for 18650 26650 welding .
2 , how is it performance ?
It is automating , more effectioncy , it can replace 10-15 staffs works ,it can help you increase production run ,and decrease production cost .
3 , what about the quality guarantee and after-sale service ?
we provide one year quality guarantee , full time after-sale service .
4 , we want to open an automating system for lithium battery , how it can do that ?
Yes , we can provide you the battery automating system and solution .
Contact us :
Shenzhen AITOP Intelligent Equipment Co. LTD
Sales Manager
Phone/Whatsapp/Wechat:008618520989583/008618435204981/
18098989643/+8618820281861
Email:sales(@)
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