Automatic Chemical Dosing System for Rubber Mixer Kneader

Product Description

Automatic Chemical Dosing System For Rubber Mixer Kneader
Main Technical Parameters

Number of applicable dosing chemcials	8-48 kinds
Weighing range of electronic scale	10-50kgs
Weighing accuracyof electronic scale static	≤±0.1% F.S
Weighing accuracyof electronic scale dynamic	≤±0.15% F.S
Weighing accuracyof electronic scale accumulative	≤±0.2% F.S
Gradient of weighing display instrument	1g, 2g, 5g
Dosing cycle time and productivity continuous dosing capacity reached	240-360 bags/ shift
Dust contents in tail air after dust removal system	≤8mg/m3
System equipment noise	<75dB
Installed capacity	15-25kW/Set

Feature:
Δ Realized remote management and control and after- sales support, improved management level.
Δ Using high resolution electronic scale and weighing display instruments, enabled high weighing accuracy.
Δ Muli-stations simultaneous weighing and dosing, continuous dosing capactity reached 200-600 bags/shift,resulted in high productivity.
Δ Key elements and components are all import or from joint venture company's products, ensured stability and reliability.
Δ Field bus working system (i.e. setup of PLC substations), can automatically check the running conditions, giving alarm location and solution prompting as abnurmalities occur, for facilitation for troubleshooting and maintenance.
Δ Rectangular circulation conveying line layout, open Chinese- English M-M interface, system working process display in multi-areas, monitoring and operation functions, all make use easier and simpler.
Δ Automatically testing the system running conditions, gives alarm location as abnormalities occur, and troubleshooting prompts.
Δ Lower energy consumption design, avaiable of safety interlocking protection measures, ensured energy saving and safety.
Δ Optimized dust removal and recovery system design, equipped with bag filter for each machine, free from dust flying and leakage, enabled good environment and no raw material wasting
Δ Flexible layout(incl. 1 and 2 stroy layouts, suitable for 8-48 kinds of raw materials), wide suitability for meeting the demands of different users.
QA:Why use the system?
This system is based and inspired by advanced technologies from Japan and Germany, and is introduced by our company. Our R & D department has independently developed Smart and High Precision Chemical Batching System for dosing and batching materials in the form of granular, powder, flake, etc., which used in rubber, cable polymer materials, silicone, friction materials, plastics, pigment and other industries. The system adopts multiple feeding methods such as electromagnetic vibrator, double (single) screw feeder, belt conveyor, self-cleaning screw feeder, vibrating screw feeder and continuous stepless speed regulation smart control device. Multiple electronic scales are set and drive separately. According to the different needs of users, achieve automatic control and management of the material weighing and batching process to ensure uniform and stable batching accuracy. The system is equipped with complete environmental protection and automatic bag making and taking equipment.
QA:What is our purpose of service?
Machtech always adheres to the customer-centricity, followed the business philosophy of "integrity, win-win and innovation", with the goal of "creating high-quality products" and the purpose of "customer satisfaction" to provide each customer with a cost-effective technical solution.The series of products have achieved mutual combination of standard and non-standard design.Through the perfect technical management system, quality assurance and customer service system, the comprehensive quality and service of products have reached the international level.
QA:Why choose us?
MachTech, founded in 1996, specializes in providing "Industry 4.0" overall solutions of software and equipment integration for manufacturing enterprises.It is a national high-tech enterprise that develops and manufactures intelligent and environmentally friendly automatic batching systems, intelligent three-dimensional warehouses, intelligent logistics delivery systems, information management and control software, green and environmentally friendly equipment.Headquartered in Zhongguancun Science and Technology Park, Haidian, Beijing, it has a professional team of "experienced, skilled, realistic and innovative" of 220 people, including more than 80 technical talents in R&D and design.MachTech has two production bases in Tianjin Baodi and Zhuozhou and 5 offices located in Hebei, Jiangsu, Guangdong, Chongqing, and Fujian.Over the years, we have been engaged in the research and development, manufacturing, installation, commissioning, training, sales and service of related products.As of 2019, it has 45 patents, 32 software copyrights, and 5 independent trademarks.We have passed ISO9001:2015 quality management system, ISO14001:2015 environmental management system, and SGS-CE international safety system certification.MachTech is council member of "National Rubber and Plastic Machinery Information Center", "China Rubber Industry Association", "China Friction and Seal Association" and "China Warehousing and Transportation Association".
By the end of 2019, 1470 sets of intelligent automatic batching equipment, 77 sets of MES system have been sold to 506 domestic and foreign customers.Domestic market share:More than 75% of rubber products, more than 80% of conveyor belt, 90% of rubber used for railway, more than 70% of engineering rubber, more than 95% of plastic runways, and more than 75% of cable polymer materials.The market covers more than 20 provinces and cities, and the products are exported to Russia, Turkey, Croatia, Chile, Vietnam, Thailand, India, Myanmar, Iran, North Korea, Indonesia, Malaysia, Sri Lanka, South Korea and other countries.MachTech is a supplier of "Belt and Road Initiative" , key projects like "China-Laos Railway" and "Yawan Railway" track conveyor line;The first domestic high-speed iron powder metallurgy brake pad production line and the synthetic brake shoe production line of railway freight carriages have been developed and manufactured in China.

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