Complete Concentrate Apple Mango Pineapple Passion Fruit Juice Puree Pulp Extractor Filling Making Machines Processing Plant Production Line on Sales

Product Description

Min small capacity apple processing plant machine
Raw material Fresh apples
End product Clear AJC/apple juice concentrate
Brix70~72 in aseptic bags
Hourly processing capacity up to 5 MTPH of raw fresh apples
Daily processing capacity up to 120 MT/day, based on three shifts
Processing period 60 days (or more)
Total processing capacity 7200 MT/year
Single strength juice Brix Average Brix 12, min. 10.0 and max. Brix 15.0
B/A, Acidity, etc. TBC
Typical juice yield 90%, with double extracting.TBC and enzymation
Waste materials Peel and excess pulp
Evaporator juice inlet 4000 Kg/hr 12.0 °Brix
Evaporated capacity up to 4000 L/hr (first effect 80 °C)
Concentrate outlet capacity up to 685 Kg/hr (in=12,°Brix / out=70 °Brix)
Concentrate outlet Brix 70 to 72 °Brix (adjustable)
Packaging Aseptic bags

Raw material	Fresh fruit
End product	Pulp, Puree, NFC juice, Concentrate juice, Paste, Jam
Processing capacity	From 10 tons/day to 1500 tons/day
Efficient input	About 95% raw fruit
Fruit consistence	8~14% Brix
Product consistence	28-30% Brix, 60~65% Brix
End package	Aseptic bag/ Metal can/ Glass bottle/ PET bottle
Designed capacity	According to clients' requirements

ITEM MACHINERY NAME QTY

A FRESH APPLE PRE-HANDLING SECTION
A1 Fresh apple receiving pool 1
A2 Hydraulic flume 1
A3 Bucket elevator with pump 1
A4 Air-blowing & washing channel 1
A5 Fruit washing and sorting combiner 1
A6 Waste fruit discharge conveyor 2
A7 Water filtration & recycling unit for item A 1

B EXTRACTION SECTION
B1 HL bucket elevator 1
B2 Hammer chopper (Equipped with some knives and rotors) 1
B3 Chopping platform 1
B4 Buffer tank 1
B5 Screw pumps 2
B6 Continuous belt press/1st stage (with 1 set of belt as standby) 1
B7 Screw conveyor 1
B8 Screw pump 1
B9 Receiving tank 1
B10 Screw pump 1
B11 Continuous belt press/2nd stage (with 1 set of belt as standby) 1
B12 Working platform for pressing 1
B13 Peels & seeds screw conveyor 1
B14 Balance tank for raw juice 1
B15 Integrated upstream control system 1

C ENZYMOLATION & FILTRATION SECTION
C1 Plate heat exchanger 1
C2 Enzymation tanks(1000L,double-layer) 4
C3 Enzyme dosing unit 1
C4 Operation platform 1
C5 Centrifuge pump 1
C6 Disk centrifuge separator 1
C7 Buffer tank 1
C8 Ultrafiltration Unit 1
C9 Sectional control system 1

D CONCENTRATION SECTION
D1 Buffer tank 2
D2 Tri-effect falling film vacuum evaporator 1
D3 Control system for item C 1
D4 Operation platform 1
D5 Screw pump 2

E UHT STERILIZATION SECTION
E1 balance tank 1
E2 Plate UHT sterilizer 1
E3 Control system 1

F SINGLE-HEAD ASEPTIC FILLING SECTION
F1 Single-head aseptic filler 1
F2 Drum infeed and exit rollers 1
F3 Label printing station 1
F4 Control system 1

G TIN CAN FILLING SECTION
G1 tin can washer 1
G2 Tin can filling and seaming monobloc for 200~600g tin cans 1
G3 continuous pasteurizing & cooling system 1
G4 air dryer 1
G5 Labeling machinery
G6 ink coder(Linx) 1
G7 top chain conveying system 1
Company Profile

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