Low Investment Production Construction Machinery Dry Mortar Mixer Stabilized Soil Mixing Plant

Product Description

Low Investment Production Construction Machinery Dry Mortar Mixer Stabilized Soil Mixing Plant
Product Description
A stabilized soil mixing plant is a combination of kinds of machines used for mixing stabilized soil, which is used for highway construction, municipal road projects, and fertile airport areas. The plant produces stabilized soil with different gradings in a continuous way. Such a plant usually contains a cement silo, measuring and conveying system, and mixing devices.Stabilized soil is a mixture of lime, cement, coal ash, soil, sand, and other aggregates.
*Reduction of manufacturing and indirect costs, labor and auxiliary equipment
* Comprehensive control of components and reception at the factory (cement, Aggregates, additives, etc.)
* The use of premixed dry mortars not only significantly increases product performance but also guarantees a high degree of application reliability and consistency
* Factory-premixed dry mortars ensure binders, fillers, and chemical additives of known quality are blended precisely in the same the ratio thus ensuring a high degree of product performance and consistency
* Reduce management work and order entry (cement, aggregates, additives, etc.) Product Details



Absence of waste, each moment is produced what is to be consumed
Decrease in the work space dedicated to collection and materials sectoring

Keep area clean by avoiding volatility of powders, aggregates etc. High durability product
Immediate manufacturing, simple and automated
Protection of Material against external agents
Do not requires retardant neither additional additives to keep mortar workable, all this due its instant manufacturing
The stabilized soil mixing plant is a collection of machinery and equipment for producing stabilized soil. The following is a detailed introduction to it:

Main Components

- Batching and Feeding System: It is composed of a distributing hopper, a speed-regulating variable-frequency metering belt conveyor, a belt conveyor, etc. It can provide various aggregates for production according to the set proportion.
- Cement Feeding System: It includes a cement silo (cement hopper), a speed-regulating variable-frequency metering impeller feeder, and a screw electronic scale conveyor, which are responsible for storing and conveying powders such as cement.
- Automatic Water Supply System: Generally, it consists of a pressure tank, a submersible pump, pipelines, a pressure reducing valve, a water flow meter, and a water sprayer, which precisely controls the amount of water required for mixing.
- Mixing System: It is usually composed of a motor reducer, a twin-shaft continuous mixer, etc., which can evenly mix various raw materials.
- Storage Bin Device System: It includes a double-discharge storage bin, an inclined belt conveyor, and an air compressor, which are used for storing and transporting the finished stabilized soil.
- Electrical System: It is composed of components such as an operation control cabinet and an operation room, realizing the control and operation of the entire mixing plant.
- Metering and Control System: It often adopts advanced electronic sensors and variable-frequency speed-regulating technology, controlled by a Programmable Computer Controller (PCC), and has two control forms: manual and fully automatic.

Working Principle
According to the requirements of the project, the aggregates are loaded into each hopper by a loader. After opening the hopper gate, the aggregates fall onto the belt of the belt scale. Each belt scale automatically and continuously weighs and conveys the required aggregates in a fixed quantity, and they are sent to the mixing device by a horizontal belt conveyor. The powder materials are sent from the powder bin to the screw electronic scale through a screw conveyor, and after being automatically and continuously weighed according to the set value, they are sent to the mixing device. The water for mixing is sent from the water pump to the spray head of the water feeder through an adjusting valve and pipelines, and is evenly sprayed inside the mixing device. The materials entering the mixer, under the action of the screw blades on the mixing shaft, generate extrusion, friction, shearing, convection, etc., so as to be evenly mixed and pushed towards the discharge port. Finally, they fall onto the inclined belt conveyor from the discharge port and are transported to the storage bin.

Application Fields
The stabilized soil mixing plant can produce base materials such as cement-stabilized gravel, lime-soil stabilized base materials, and compactable concrete. It is widely used in the construction of stabilized soil for infrastructure projects such as high-grade highways, urban roads, railways, airports, docks, sports fields, and water conservancy projects.

Production Capacity
The production capacity of the stabilized soil mixing plant is usually calculated as the theoretical production volume per unit hour, generally ranging from 300t/h to 600t/h. Product Parameters

Model no.	WZB500
Cement Hopper	7 tons
Belt Conveyor	1600*800*500 mm
Cement Weighing Bin	1,200 kg
Hopper lifting speed(m/min)	18

Production Capacity
- Theoretical output: Generally, there are different specifications such as 300t/h, 400t/h, 500t/h, 600t/h.

Batching and Feeding System
- Number of hoppers: Usually 3 - 6.
- Measurement accuracy: The measurement accuracy of aggregates can generally reach within ±2%.
- Belt width of belt conveyor: Commonly, there are specifications like 800mm, 1000mm, 1200mm, etc.
- Conveying speed of belt conveyor: Generally, it is between 1.2 - 2.5m/s.

Cement Feeding System
- Cement silo capacity: Commonly, there are capacities such as 50t, 100t, 200t, etc.
- Conveying capacity of screw conveyor: Generally, it is 10 - 50t/h.

Automatic Water Supply System
- Water tank capacity: Generally, it is 10 - 50m³.
- Water pump flow rate: Usually, it is between 5 - 20m³/h.
- Water supply accuracy: It can reach within ±1%.

Mixing System
- Model of mixer: Such as a twin-shaft continuous mixer.
- Rotational speed of mixing shaft: Generally, it is between 30 - 60r/min.
- Mixing power: Commonly, it is 30 - 110kW.

Storage Bin Device System
- Storage silo capacity: Generally, it is 50 - 200t.
- Inclination angle of inclined belt conveyor: Usually, it is between 18° - 25°.

Electrical System
- Working voltage: Generally, it is 380V, 50Hz.
- Total power: According to different scales, it is generally between 100 - 300kW.

Metering and Control System
- Control mode: There are two types, Manual and Fully automatic.
- Sensor accuracy: Generally, it can reach 0.1% - 0.5%. Company Profile
Ningdu Xingye Machinery Manufacturing Co., Ltd.
is a concrete batching plant manufacturer with 15 years of professional production experience. We are one of the largest concrete batching plant manufacturers in China. The company has developed rapidly in recent years, and our new plant was completed and put into production in 2023, with a total area of 20,000 square meters.We have a professional design team that can design various concrete mixing equipment for different customers. At the same time, we also have a strict quality inspection team. Excellent after-sales installation team makes our products exported to all over the world.
Packaging & Shipping

Certifications

Our Advantages

Ningdu Xingye Machinery Manufacturing Co., Ltd. was established in July 2013 and is located in Xinzhongsheng Industrial Park, Ningdu County, Ganzhou City, Jiangxi Province. It is a national-level specialized new technology enterprise integrating machinery manufacturing, R&D design, trade logistics and overseas sales. It is mainly a supplier of machinery and equipment in the fields of construction, mineral mining, municipal engineering, bridges and tunnels. The company has successively held more than 20 national invention patents and independent intellectual property rights, and has a leading industry position and innovation capabilities.
We adhere to the business philosophy of "taking technological innovation as the core, product quality as the cornerstone, and customer satisfaction as the purpose", constantly explore, strengthen research and development, actively expand service areas and customer needs, and create unlimited possibilities for the company's development. The products have won wide recognition in the market for their excellent performance and reliability.
For more than 10 years since its establishment, the company has been working hard in the field of machinery manufacturing and sales. The products have been exported to more than ten countries and regions around the world, and have established long-term and stable cooperative relations with well-known companies in the United States, Singapore, Malaysia, Indonesia and other countries, and established a good brand image and market reputation.
While the company continues to grow, it actively fulfills its social responsibilities and is committed to energy conservation, emission reduction and sustainable development. The company strictly abides by national and local environmental protection laws and regulations, and continues to contribute to environmental protection and sustainable development. At the same time, we are also actively involved in various public welfare undertakings, and contribute to public welfare undertakings in the fields of society, community, environmental protection, and humanities.
The company currently has more than 100 employees. We insist on being people-oriented and attach importance to the growth and development of employees. The company has successively equipped employee dormitories, canteens, living and leisure areas, sports and fitness areas and other living facilities to provide employees with a good working environment; and customized a complete training and promotion mechanism for the entire process of the 2+3 model to enhance employees' sense of belonging, sense of accomplishment and happiness.
Looking to the future, we will continue to deepen our efforts in the fields of machinery manufacturing, R&D design, trade logistics, overseas sales, etc., increase R&D investment, and promote technological innovation and product upgrades. We will actively expand domestic and foreign markets, explore customer needs through precise market positioning and marketing strategies, and establish and enhance brand awareness at home and abroad. In the future competition, we will continue to lead the industry with outstanding technical strength and product quality.
FAQ

1. Are you a manufacturer, trading company, or a third party?
We are a manufacturer with 15 years of manufacturing experience
2. Can the machine be customized to our needs, such as put on our logo?
Our faith is to Get The Right Equipment for the Job, Surely our machine can be customized as your need, Put on your logo is also available. 3. What is the delivery time of your machine?
In general, the delivery time of our machine is about 30 days, customized machine will be delivered as the negotiation with our clients as soon as possible.
3. If I will need to stay at your place for a few days, is that possible to book the hotel for me?
It's always my pleasure, hotel booking service is available.
4. As the shipping period will take a long time, how can you make sure the machine won't be broken?
Our machine is film wrapped, to make sure the device can be delivered to our customer smoothly, we will use the steel wire to fix the machine with the container.

5. What is your minimum order quantity, can you send me samples?
Our minimum quantity is 1 set, as our product is machinery equipment, it's difficult to send you samples, however,we can send you catalog, warmly welcome you to come to visit our company.

6. How can I get to your factory?
We can pick you up at the airport.
7. May I know which payment will be accepted by your company?
So far 100%T/T before shipment, 30% deposit paid by T/T, and balance paid by L/C are available.
8. About the after-sale service, how can you solve the problems occurred with your overseas customer in time?
The warranty of our machine is typically 12 months, during this period, we will arrange the international express immediately, to make sure the replacement parts are delivered as soon as possible.
9. After we place an order, will you arrange the installation of the machine at present?
All the machines will be tested well before being delivered, so almost of them can be used directly, also our machines are easy to be installed, if you customer needs our assistance, we will be pleased to arrange the installation, but all the costs will be be
charged by you.

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