High Temperture Smart Soft Flow Fabric Dyeing Machine

Product Description

High temperature Smart Soft Flow Dyeing Machine
Product Description
SOFT-FLOW PRO ECODYE is a HTHP water-flow dyeing machine newly developed by Dongbao, which has excellent level dyeing property and ultra-low liquor ratio. It's suitable for various kinds of fabrics, such as cotton, chemical fiber fabrics, woven fabric, knit fabric, etc.
Compared with traditional water-flow dyeing machine, it has lower consumption of water, steam and auxiliaries, more functions, lower maintenance rate, shorter process time and longer service life.
Special Features
- ADAPTIVE NOZZLE ADJUSTING SYSTEM
Adaptive nozzle can adjust the gap (2-8mm), nozzle pressure (Max. 2 bar) and water flow automatically according to different type of fabric, width and weight. With this function can dramatically increase the applicability of fabric types and optimize the dyeing effect. Swiss made nozzle actuator is equipped to ensure that the nozzle gaps are accurate and uniform, which can make the dyeing effect uniform and reduce the difference between different chambers. The automatic nozzle rinse function effectively avoids tedious manual Maintenance and reduces clogging.
- INNOVATIVE HORIZONTAL CIRCULATION SYSTEM
SOFT-FLOW PRO ECODYE has two circulation systems: vertical & horizontal circulation. The high-concentration dye liquor will first dosing to the main tank through horizontal circulation system which can dilute the dye liquor evenly to avoid color difference. The concentration and temperature of the dye liquor in the tank can keep consistent through this double circulation system.
- HORIZONTAL HEAT EXCHANGER WITH SELF-CLEANING FILTER
The unique horizontal circulation heat exchanger design can effectively reduce the temperature difference in the main tank to achieve a good dyeing effect.
The integrated design of heat exchanger and self-cleaning filter saves manpower & reduces cleaning time as a good measure of increasing productivity
- SMART PREPARATION TANK
It equips with high-precision proportional German made dosing valve, coil heating device and waterproof stirring motor. By these devices, the dye liquor can be evenly mixed, the temperature can be precisely controlled, dosing of dyestuff and chemicals can be programmable.
- 100% HOT WATER STOCK TANK EQUIPPED WITH SEPARATE HEAT EXCHANGER
The independent heat exchanger provides a temperature rise rate of up to 5°C/min and control the temperature accurately to meet the stringent technical requirements. Precisely control the liquor ratio through 100% hot water stock tank effectively reduce the phenomenon of fabric wrinkles. Prepare hot water and auxiliaries for the dyeing process in advance can greatly shorten the process time.
- INTELLIGENT CIRCULATION TRACKING & SYNCHRONIZATION SYSTEM
According to the preset data, the computer automatically tracks and controls the circulation time of each chamber to ensure every chamber is synchronized and the fabric in each chamber has the same dye liquor contact time. It perfectly avoids the different dyeing effect which may be caused by different loading capacity, different length and different chamber.
- SMART RINSING SYSTEM
According to different fabric, capacity and color, SOFT-FLOW ECODYE can select the suitable washing process also automatically analyze the water turbidity to control the process. Compare with the traditional fixed-time washing process, smart rinsing system shortens the process time, save water & energy and ensure the same rinsing result.
- INTELLIGENT CONTROL SYSTEM
Fully automatic controller cooperates with programmable logic controller (PLC) and sensors all over the machine to realize automatic and intelligent control of the machine
- OPERATOR PLATFORM WITH LADDER
The lifting winch overhaul operating platform and ladder are provided for comprehensive safety protection.
- CONTROL SYSTEMS
Our fully automatic SOFT-FLOW PRO ECODYE can be equipped with any controller system.
Technical Details
- Adaptive vario nozzle system
- Dual circulation system
- Intelligent circulation tracking & synchronization system
- Smart rinsing system
- Auto self-cleaning filter
- Main tank & liquor carrying parts are manufactured using stainless steel 316L
- Touch screen controller
- Operating temperature 140ºC
- Minimum liquor ratio 1:3
- Fabric speeds of up to 450m/min
- Electro-pneumatic operated valves
- Automatic seam detector
- Frequency controlled pump motor & winch
- 1-6 fabric chambers per machine
- Chamber capacity around 250kg
- Analog dosing
- Programmable automatic dosing of dyes and chemicals
- Stainless steel control cabinet
- Electronic water meter
- Electronic measurement of liquor ratio
- Unloading winch & plaiter
- Operator platform with ladder
- Fast dosing system, bypass function
Optional:
- Second dosing tank
- 100% Hot water stock tank with heat exchanger, preparation of the complete process bath

Machine picture

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