High Configuration Lws Decanter Centrifuge Coconut Oil Extraction Plant

Product Description

High Configuration LWS Decanter Centrifuge Coconut Oil extraction Plant
Decanter coconut oil centrifuge separator The decanter coconut oil centrifuge separator provide the benefits of high clarifying efficiency and maximum dewatering as well as the separation of liquids with the simultaneous removal of solids. The main requirements in this respect include a high bowl speed, a powerful drive for the scroll and a scroll speed which automatically adapts to the solids loading in the feed. the decanter coconut oil centrifuge separator can be used for a wide range of process tasks; from clarification through separation, classification, concentration and washing right up to extraction.
Clarifying decanter coconut oil centrifuge separator are used to separate solids out of a suspension to obtain a virtually solids-free, clarified liquid. Dewatering decanter coconut oil centrifuge separator ensure maximum concentration of the solids to get them as dry as possible. Separating decanter coconut oil centrifuge separator separate two chemically immiscible liquids with simultaneous separation of the solids. Classifying decanter coconut oil centrifuge separator split the solids mixture of the suspension into a fine (small particles) and a coarse (large particles) fraction. Extraction decanter coconut oil centrifuge separator mix a liquid containing a solid or extract with a liquid agent which contains the solids or liquid after mixing. Finally, there is the possibility of integrating a co-current, counter-current or dilution washing system in the decanter coconut oil centrifuge separator for washing the suspended solids.
Decanter Centrifuges in Coconut Oil Extraction A decanter centrifuge is a device designed to separate solids and liquids by centrifugal force. Decanter centrifuges are used to separate coconut milk, coconut oil, and water from the coconut meat during the coconut oil extraction process.
How decanter centrifuges can enhance the coconut oil extraction process:
Enhance efficiency: Traditional methods of coconut oil extraction, such as fermentation or manual pressing, are labor intensive and time consuming. Decanter centrifuges automate the separation process, significantly reducing the time required to extract oil from coconut meat. The continuous operation of the centrifuge allows for high throughput processing, enabling the plant to process more coconuts more efficiently. Increased Oil Yield: Decanter centrifuges are designed to maximize the recovery of oil from coconut milk. Precise control of the centrifugal force ensures that the maximum amount of oil is separated from the coconut meat, resulting in higher yields compared to traditional extraction methods. This increased yield directly translates into higher profits for coconut oil producers. Improved oil quality: The decanter centrifuge ensures that the extracted oil is of higher quality by effectively separating impurities and solid particles from the coconut milk. This results in a purer coconut oil with a longer shelf life. In addition, the gentle treatment of the coconut milk during the centrifugation process helps to preserve the natural properties and nutrients of the oil. Environmental and cost benefits: The use of decanter centrifuges in the coconut oil extraction process also has environmental benefits. By efficiently separating and recovering more oil, waste generation is reduced and overall energy consumption is lowered. In addition, the efficient process reduces the need for additional processing, which further reduces operating costs. Successful Experience with SHENZHOU Decanter in Coconut Oil Plants A leading coconut oil plant recently introduced decanter centrifuges to its production line to enhance its oil extraction process. Prior to its implementation, the plant relied on traditional methods that were not only labor-intensive but also inconsistent in terms of oil quality.
Following the installation of the decanter centrifuge, the plant reported a significant increase in oil production of about 20%, while the quality of the oil improved significantly. Continuous operation of the centrifuge has allowed the plant to process 30% more coconuts per day, resulting in increased production capacity and market competitiveness. The reduction in waste and energy consumption is also in line with the mill's sustainability goals, making the decanter centrifuge a key part of its efficient and environmentally friendly production process.
3-Phase Separating Decanter centrifuge also called tricanter in the world. The 3-Phase Separating Decanter is a centrifuge in which two liquids of different densities are separated from each other. At the same time solids are separated and discharged. 3 phase decanter centrifuge In the case of a 3-Phase Separating Decanter with centripetal pump for the light phase and gravity discharge of the heavy phase, the light liquid phase leaves the centrifugation space over an exchangeable regulating ring and is discharged under pressure by the centripetal pump. At the same time, the heavy liquid phase is discharged under gravity through exchangeable regulating tubes. Another technical variant is the case of a 3-Phase Separating Decanter with centripetal pump for the heavy phase and gravity discharge of the light phase. The choice of the appropriate design depends on the product to be separated and the lay-out of the customer installation. Specification

Model	Drum diameter(mm)	L/D Ratio	Drum speed (rpm)	G-Force	Main motor power	Weight	Diemension(mm)
LWS355*1460	350	4.17	4000	3100	22KW	2020kg	3235*1010*1029
LWS420*1680	420	4	3500	3080	30KW	3050kg	3459*1320*1303
LWS520*2040	520	4	3200	3040	45KW	4200kg	4054*1650*1431

Application

1.City tap water, domestic sludge dewatering;
2.Oil drilling mud dewatering;
3.Sludge Oil Recovery;
4.Refinery sludge concentrated dehydration;
5.Distiller 's grains dehydration;
6.Paper, printing and dyeing wastewater separation;
7.Medical sludge dewatering;
8.Soy protein dehydration;
9.Plant oil clarification and separation;
10.Cosmetic clarification and separation;
11.Bleaching powder separation.
12.Two phase centrifuge specification
Specification

Model	Diameter(mm)	Lenght(mm)	Max speed	L/D ratio	G-force	Capacity(m3/h)	Main motor power(Kw)	Weight(kg)	Dimension(mm)
LW250*1000	250	1000	5000	4	2722	0.5-5	7.5	950	2120*1250*680
LW300*900	300	900	4200	3	2964	1-6	11	1160	2150*1300*900
LW300*1200	300	1200	4000	4	2784	2-6	11	1350	2450*1300*900
LW355*1160	355	1160	3600	3.3	2576	2-8	15	1400	2470*1350*830
LW355*1460	355	1460	3600	4	2576	2-10	15	1800	2750*1350*830
LW400*1200	400	1200	3200	3	2294	3-12	18.5	1800	2730*1600*1080
LW400*1600	400	1600	3000	4	2016	3-15	22	2000	3130*1600*1080
LW450*1800	450	1800	2800	4	1976	4-25	37	2500	3320*1700*1130
LW500*2000	500	2000	2800	4	1750	5-35	45	4000	3520*1800*1170
LW530*1855	530	1855	2600	3.5	2006	5-38	55	4680	3885*1350*1600
LW530*2120	530	2120	2400	4	1709	5-40	55	4800	4150*1350*1600
LW550*2000	550	2000	2800	4	2412	6-40	55	5700	4570*1380*1600
LW650*1950	650	1950	2200	3	1761	6-45	75	5000	4840*1510*1720
LW650*2600	650	2600	2200	4	1456	6-65	90	6000	5490*1510*1720
LW720*2160	720	2160	2200	3	1612	7-80	120	6000	5200*1600*1800

Coconut oil centrifuge separator
1. Tubular coconut oil centrifuge separator
The tubular coconut oil centrifuge separator is used primarily for the continuous separation of liquids from liquids or of very fine particles from liquids, although in some cases it is employed as a batch-type centrifuge.
In general, it is used when higher centrifugal fields are required for separation.
The rotating bowl of a tubular coconut oil centrifuge separator consists of a long hollow tube (length many times its diameter).
For continuous separation the feed or material to be centrifuged enters at one end near the axis and is removed in two streams containing the separated material.
In many cases the separation is not complete, and the separated fractions must be passed through the machine several times.
Many different designs for the internal structure of the tube are employed, but, in general, radial vanes are used to bring the feed material up to speed and to slow down the separated streams before they are discharged.
The coconut oil centrifuge separator is driven by a high-speed motor or an air or steam turbine.
The sedimentation takes place as the fluid flows from one end of the tube to the other.
When the heavy material consists of very fine particles or molecules and the concentration is very low, the solid material is usually allowed to deposit on the wall.
In this case the coconut oil centrifuge separator is operated as a batch centrifuge.
The tubular coconut oil centrifuge separator is finding an increasing number of applications because of the high centrifugal fields that may be used (105g near the periphery in some cases).
A few typical uses are as follows:
(1) the purification of vaccines (uncentrifuged vaccines contain a large amount of nonessential and harmful material),
(2) purification of lubricating and industrial oils,
(3) clarification and purification of food products such as essential oils, extracts, and fruit juices, and
(4) separation of immiscible liquids that cannot be separated by gravity.
2. Disk coconut oil centrifuge separator
The disk coconut oil centrifuge separator consists of a vertical stack of thin disks in the shape of cones.
The sedimentation takes place in the radial direction in the space between adjacent cones.
This greatly reduces the settling distance and hence increases the rate at which the material is separated.
The angle of the cones is designed so that upon reaching the inside surface of the cone the heavier material slides down along its surface in a manner that is similar to that of the 37° fixed-angle bottle centrifuge.
The disk coconut oil centrifuge separator usually operates continuously.
The material to be processed enters in one stream and is separated into two purified streams.
These centrifuges are used primarily for the separation of liquids in which the solid or immiscible components occur in relatively low concentrations.
The familiar cream separator, widely used in the dairy industry and on farms for separating cream from milk, is a typical example of this type of centrifuge.
They also are used for the purification of fuel oil, the reclamation of used motor oil, and the removal of soap stock in the refining of vegetable oils.

3. Basket coconut oil centrifuge separator
Basket coconut oil centrifuge separator are often called centrifugal filters or clarifiers.
They have a perforated wall and cylindrical tubular rotor.
In many cases the outer wall of a basket centrifuge consists of a fine mesh screen or a series of screens with the finer mesh screens supported by the heavier coarse screen, which in turn is supported by the bowl.
The liquid passes through the screen, and the particles too large to pass through the screen are deposited.
The basket coconut oil centrifuge separator is employed in the manufacture of cane sugar, in the home and in laundries for the rapid drying of clothes, and in the washing and drying of many kinds of crystals and fibrous materials, etc.
Packing & Delivery
1.Parking:standard wooden box
2.Spare parts :we supply some parts and accessories for free.
3.Electronic module:it is made up of electronic control cabinet.
4.Special tools:we supply a set special tools for free.
Company Profile
Liaoyang Shenzhou Machinery Equipment Co., Ltd.belongs to Shenzhou international Group. We are the professional manufacturer of Centrifuge & Separator, Liquid Filling Machine and packing machine. With many years producing experience, our factory have become leading manufacturer with professional technical team and Independent after-sale department.
Our international trade department can supply the whole project service. With many years development, we have known which factories have strong product with competitive price and we have built long-term and stable cooperation relationship with them. Our main area are the food and pharmacy project. Our successful project are coconut oil production line, liquid filling production line, packing production line and the tablet press production line, soft gelatin production line and so on. Our aim is providing you efficiently solution and superior after-service. We sincerely hope YOU are our next customers! Exported country: At present, our products have been exported to South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, the United States, Canada, Australia, Spain, Japan, Colombia, Romania and so on more than 30 countries

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