Carbon Fiber Autoclave Price High Grade New Design PLC Control Prepreg Composite

Product Description

The main production equipments of Shandong MOSEN company include: large hot-pressing autoclave, carbon fiber hot-pressing autoclave, composite hot-pressing autoclave, glass fiber hot-pressing autoclave, preprepreg curing hot-pressing autoclave, auto parts hot-pressing autoclave, civil hot-pressing autoclave, small test Hot-pressing autoclave and so on. The equipment has complete classification and various models, meeting the production needs of different users for different products, and also providing customers with all-round services such as sample.
With excellent control system and perfect service system, our company's equipment has been exported to all parts of the world, and has been highly praised and recognized by customers. It is also widely used in aerospace, Chinese weapons, rail transit, ship fishing gear and other fields.
Product Description
New Carbon Fiber Autoclave Price High Grade New Design PLC Control Prepreg Composite
Carbon fiber autoclave to adapt to carbon fiber products of different molding process requirements. For the forming of thermosetting carbon fiber composites, it is necessary to be able to precisely control the temperature and pressure curves. Taking carbon fiber wing components commonly used in the aerospace field as an example, the molding process needs to gradually increase the temperature from room temperature to about 180 ° C in a certain period of time, and the pressure from normal pressure to about 1.5MPa, and maintain it for a period of time, and then operate according to a certain cooling and pressure reduction curve. The heating system and pressure system of autoclave should be designed to achieve this complex process.
The design of temperature uniformity in autoclave is very important. By rationally arranging heating elements, such as evenly distributing heating tubes around and at the bottom of the tank wall, the temperature deviation in the tank can be controlled within a small range, and the temperature uniformity is generally required to be within ±5 ° C, so as to ensure that the resin curing degree of each part of the carbon fiber products is consistent and improve product quality.
Pressure control accuracy also has high requirements. Using high-precision pressure sensors and advanced pressure regulation equipment, such as electric regulating valves or pneumatic regulating valves, the pressure control accuracy reaches ±0.01MPa to meet the requirements of precise pressure control in the process of carbon fiber molding.
Detailed Photos

Основное производственное оборудование нашей компании включает в себя: большой автоклав, автоклав из углеродного волокна, автоклав для композитов, автоклав из стекловолокна, автоклав для отверждения препрега, автоклав для автозапчастей, гражданский автоклав, небольшой испытательный автоклав и т. д., с полной классификацией оборудования и различными моделями для удовлетворения потребностей производства. потребности разных пользователей в разных продуктах, а также предоставлять клиентам комплексные услуги, такие как тестирование образцов и обучение персонала.
Благодаря превосходной системе управления и безупречной системе обслуживания оборудование нашей компании экспортируется по всему миру, получило высокую оценку и признание клиентов, а также широко используется в аэрокосмической отрасли, китайском оружии, железнодорожном транспорте, судах, рыболовных снастях и т. д. другие поля.
Product Parameters

Description	Unit	Specifications And Parameters
Working Diameter	mm	1500
Working Length	mm	3000
Equipment Diameter	mm	2000
Equipment Length	mm	4000
Max. Working Pressure	bar	12
Max. Working Temperature	ºC	200
Max. Pressurization Rate (Average)	Bar/min	0-1
Max. Depressurization Rate (Average)	Bar/min	0-1
Max. Heating Rate(Air Average)	ºC/min	0-3
Max. Cooling Rate (Air Average)	ºC/min	0-3
Temperature Uniformity At Steady State	ºC	≤±2
External Shell Temperature At Max. Temperature	ºC	≤55
Quick Openning Door Mode	-	Hydraulic Door Opening
Working Medium	-	Compressed Air Or Nitrogen Pressurization
Heating Mode	-	Stainless Steel Electric Heating
Quantity Of Circulating Fan Motor	SET	1
Thermocouple Type	-	Type K Or J
Vacuum Ports	PIECE	6
Min. Vacuum Pressure	bar	-0.09
Standard Control Mode	-	PLC Logic Control
Insulation Form	-	Internal Insulation
Exterior Color	-	Customized

We are a manufacturer that can calculate and produce carbon fiber composite autoclave equipment suitable for customers based on customer requirements and energy efficiency.
Certifications
High quality, safety, easily operation, control and longer serve life are primary design and fabrication considerations. All our industrial autoclaves are integrated as a seamless system by the powerful controlling system with interactive screens and multilevel security.
♦Turn key solution for large, high productive units to lab autoclaves.
♦Integrated system design with over 20 years of industrial experiences.
♦Professional modular manufacturing.
♦Computer control system specifically for composite autoclave use.
Our Advantages
Our company's carbon fiber composite autoclave control system software fully combines process requirements and has the following advantages:
This control system is based on bus-based hardware design. The main controller adopts Siemens controller, industrial bus communication, strong anti-interference ability and large data volume. The host computer adopts computer and software monitoring, which can display alarms, reports, record temperature rise curves in real time, and monitor the operation of the equipment.
Adopt dual-core working mode. The computer analyzes the process, pre-reads the process, and makes judgments about future temperature and pressure changes. The PLC executes the instructions of the host computer, performs real-time comparison operations on the target value and the actual measured value, and adjusts the output signals of temperature and pressure.
Modular installation ideas. Thermocouple and vacuum signals are collected in a modular manner and sent to the host computer by the communication module, which greatly reduces wiring and interference, and simplifies installation and maintenance difficulties.
When using the host computer + PLC control mode, a control method developed by our company is adopted that is different from the traditional control method. The control of temperature and pressure is more accurate, the temperature overshoot can be effectively suppressed, and the amount of cooling is small. The pressure valve operates less frequently, saving gas consumption. Equipment energy consumption is reduced.
The control software has a wide range of adaptability to various products, and all types of products can achieve good control. In the prepared product curing process documents, the equipment parameters for the process can be recorded to achieve the best process status.
The control software interface is intuitive and displays the working status of the main components of the equipment. It also sets two states: "automatic" and "manual". That is, the process can be fully automatically executed in the "automatic" state, and it can also be executed in the "manual" state. Adjust the status of each component one by one for control to meet special uncertain test requirements.
The puppet display interface is specially designed. For parts with large size and high requirements, it can visually display the placement position of the thermocouple on the mold, monitor the temperature trend of each position during the curing process, and facilitate timely adjustment when abnormalities occur, thus ensuring product quality. the quality of. This feature is useful for large components in the development stage.
For vacuum control, our company has specially designed the functions of vacuuming and measuring vacuum in different ways. In actual use, due to damage to the vacuum pipeline or process requirements, vacuuming and vacuum measurement need to be combined flexibly. This function is very practical for large products, multiple products that are cured at the same time, and applications that require direct measurement of the vacuum degree in the vacuum bag.
Company Profile
Packaging & Shipping

We will deliver an Automatic Industrial Aerospace Prepreg Composite Autoclave For Carbon Fiber Pressure Vesselby LCL/20'FCL/40'FCL depending on your order.
Before delivery, our professional technician will do a trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
When loading, our workers will fix the retorts tightly with wire rope so that the retorts can't move in the container. New Carbon Fiber Autoclave Price High Grade New Design PLC Control Prepreg Composite

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