Product Description
Product Description
Automatic plastic bottle sparkling water beverage filling production line / carbonated soft drink bottling machineProduct DescriptionMachine description and features:This series equipment is used for production of PET bottle carbonated drink. This machine intergrated washing, filling, capping in one machine with complete automation, and suitable for all kinds of bottle shapes. Il adopts clip bottle neck technology, and is more faster for adjusting the height of conveyor chain. The filling method adopts new model constant pressure filling technology, which makes filling speed is more faster and stable. The main machine adopts advanced PLC control. The key electrical elements are from famous international brand. The whole machine has scientific and reasonable design, high production capacity, low failure. Machine show: Flow chart1. PET Preform Injection Molding SystemPET material→ Dehumidify→ Load material→ Injection machine→ Preform2. PET Bottle Blowing SystemPET Preforms→ heat preform→ stretch→ blowing→ bottles3. Water Purifying SystemRaw water→ Multistage centrifugal stainless pump→ Quartz sand filter→ Active carbon filter→ Water softner→ Micro filter→ Reverse osmosis→ UV sterilizer→ Water tank→ Pump4. Carbonated Beverage Preparing SystemSugar melting tank→ Pump→ Syrup filter→ Mixing tank→ Pump→ Syrup cooler→ Carbonated Mixer←Cooling water tank← Chiller CO2 filter5. Filling, Labeling and Packing System (Bottle Unscramble)→ Air conveyor→ Rinsing, Filling& Capping Mono-Block→ Lamp checker→ Conveyor→ Bottle Warmer→ Dryer→ Auto labeling machine→ Date printer→ Auto PE Film pack shrinking machine/Carton packing machine→ StockDetailed ImagesWashing Part:The bottle enters into the rinsing part of three-in-one machine through air conveyor.The grippers take the bottles from the inlet star-wheel while they arestill driven by the star-wheel, thus guaranteeing a safe grip. After the gripping, the bottle is turned upside down with 180 degreeand cantred above a spraying nozzle which directs a stream of rinse water into the bottle.Filling Part: Long tube filling type with 2 times filling process to make sure perfect filling level Liquid tank, filling valves, controlling rings, upgrading cylinder.High speed and mass flow filling valve ensures the high filling speed and exact fluid level. Parts contacting liquid are all made of excellent stainless steel or food grade engineering plastic. Capping Part: Rotative capping turret, suitable to the application of screw plastic caps on PET bottles The fixed part consists of the cap hopper, the cap feeder with relevant motor and the cam actuating the capping heads. The heads are raised and lowered by the action of a follower that is riding on a shaped cam.Air Conveyor: Air Conveyor is mainly used in the automatic filling production line of PET bottle beverage or water. It is the intermediate transportation of connecting blowing machine, unstacking machine, bottle storage conveying table and filling machine.Conveyor SystemConveying path support on the ground by tripod, driving motor adopt frequency control, it connects with washing filling and capping 3 in 1 machine and keeps pace with it. The filled bottles are conveyed by the conveyor system. Driving system is running by a main motor that adopts gear drive mode. Main technical parameter:Automatic carbonated filling machine production line packaging specificationsMaterial: SS304/316Bottle materialShapeFilling volumeFilling level(mm)Neck typePET/Glass bottleSquare/round/flat bottle100-2250mlAccording request±1mmAs requiredAdjustable specificationsBottle size: bottle diameter≤110mm, bottle height≤340mmIf using square bottles, then bottle separating system will be addedFilling temperature2℃-40℃level control: float ball and pneumatic butterfly valve.Bottle labeling typePacking system Min, Spec.Palletizing systemManual/ automaticHot melt roll-fedPVC shrink labelFull label/half labelFilm shrink packingRobert packingCarton packing2*3 2*4 3*43*5 4*4 4*5 4*6 6-30bags/minLow positionGantry palletizerRobot palletizerUser Ambient ConditionsTemperature: 2-40℃, Humidity: no dewBottle feed-inConveyor with screw for glass bottleAdopt air-conveyor for PET bottleRelated product Blowing Machine with different options: 1. Semiautomatic Blowing Machine for 800BPH-2000bph from 0.2-2.5L bottle with 2 or 4 cavities.2. Full automatic blowing machine from 2 cavity, 4 cavity, 6 cavity, 8 cavity, 9 cavity,etc from 2500BPH to 12000BPH for 500ml bottle.Carbonation drink mixerProcess: Water, syrup, CO2 mixing systemCarbonation mixer: 1500L/Hr, 2000L/Hr,3000L/Hr,5000L/Hr,etc. Co2 content is from 2.0-3.8Water chiller: working with carbonation mixer, the cooling medium of water chiller going to heat plate exchanger of carbonation mixer to cooling carbonation drink to 3 degree to 8 degree Soda water mixing systemProcess: Sugar melting boiler or High level cutting tank, double filters, syrup pump, blending tank, stroage tank Syrup melting boiler: 300L/Hr, 500L/Hr, 1000L/Hr,etc,Blending tank: 1000L/Hr, 2000L/Hr, 3000L/Hr, etc, Storage tank: 1000L/Hr, 2000L/Hr, 3000L/Hr,etc. Automatic sticky / wet glue labeling machineLabeling speed: 60~100B/MinLabeling precision: +1mmBottle size Height : 40mm~~250mm Diameter:20mm~~110mm(customized)Label size:Height :10mm~~150mm Length :15~~300mm(customized)Inner diameter of scroll :Φ76mmOuter diameter of scroll:Φ300(Max)Company InformationOur exhibitionFAQQ1: How to find suitable machine or complete beverage production line?A1: Looking for beverage filling machine in www.grandeemachine.en.china.cn •Enquiry: Contact us by email, phone call, fax, Instant Messenger (Trade manager, Skype, WhatsApp, Wechat) and let us know your requirements • Discussion: Specify the items and what are you exactly looking for. Q2: Are you a trading company or a manufactory?A2: We are the manufacture of water/beverage filling machine and water treatment system over 10 years.We just not only sell drinking water machines and other related equipment , Quality is our culture. We have rich experienced engineers with technicians working team , providing good and after-sales service term , professional salesman terms . Q3: Do you have technical support after we purchased your machines?A3: We will arrange our professional technical to go aboard to your factory, they will help you and teach you how to install and maintenance the machines which you purchased. Or help you to fix machine when it has problems. Q4: If you buy our machines, can you offer us wear-out spare pats?A4: We provide our high quality machine 2 years guarantee , and we will also offer you 2 years wear-out spare parts for free. Once your machines broken or doesn't work within 2 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tolls. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.
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