Product Description
Product Description
Wear plateWodon high chrome high carbide coated wear resistant steel sheetTemperture abrasion wear resistant steel plate with open arc welding Wear resistant steel plate with submerged arc weldingIn the picture there are many cracks, please don't worry. The wear resistant steel plate is not broken and the cracks are good to release the thermal stress. Wodon wear plate is composed of many welding beads and the overlay contains a series of evenly spaced hairlike cracks.These transversely distributed cracks relief the structure's tension improving wear resistant steel plate's performance like mechanical properties and the overlay don't fall off the base metal. What is Wodon wear plate?Wodon wear resistant steel plates are manufactured by welding one or multiple abrasion resistant layers on a medium or low carbon steel base plate. The overlay alloy has a high amount of chromium carbide hard particles. These particles are distributed evenly throughout the layer, creating a strong microstructure. The hardness is HRC 58~65 and depends on the overlay's thickness.The main ingredients of Wodon plate are C (%): 3.0~5.0 and Cr (%): 25~40. This chemical proportion results in a large amount of Cr7C3 chrome carbide hard particles. The micro-hardness (up to HV1800) of these particles thoughout the layer will guarantee a super wear resistant surface.The overlay and base plate are metallurgical bonding. The overlay will penetrate into base plate about 0.8~1.8 mm, reaching up to 350 Mpa in our tests. Product nameWodon high chrome high carbide coated wear resistant platesMaterialQ235/Q345+Chromium carbide overlay alloyCertificateISO9001:2008Chemical compositionC: 3.0~5.0 % Cr: 25~40 %MicrostructureChromium carbide hard particles volume fraction above 50 %The maximum hardness of chromium carbide is HV 1800Wear ResistanceOur test shows that the wear resistance of Wodon plate is 30 times higher than low carbon stell and 12 times than heat treated steelImpact resistanceWodon wear plates can withstand medium impactTemperature resistanceWodon wear plates can withstand temperatures up to 600 ℃. We can customize high temperature resistance wear plates according to customer's requirements which can withstand maximum terperatures up to 900 ℃Flatness tolerance± 3 mm/mThickness toleranceUniform overlay thickness, with tolerance within 0~0.5 mmSurface treatmenthardfacing, cladding, open arc or submerged arc weldingStandard sizesOpen arc welding: 1400*3400 mm, customizedSubmerged arc welding: 1400*3000 mm, 1400*3500 mm, 2100*3500 mm, customizedThe main thicknesses(mm)3 on 3, 4 on 4, 5 on 54 on 6, 5 on 6, 6 on 6, 8 on 64 on 8, 5 on 8, 6 on 8, 7 on 8, 8 on 84 on 10, 5 on 10, 6 on 10, 7 on 10, 8 on 10, 9 on 10, 10 on 10, 20 on 104 on 12, 5 on 12, 6 on 12, 7 on 12, 8 on 12, 10 on 12, 11 on 12, 12 on 126 on 14, 8 on 14, 10 on 146 on 16, 8 on 16, 10 on 166 on 18, 8 on 18, 10 on 185 on 20, 6 on 20, 8 on 20, 10 on 20, 20 on 20, 10 on 30, 10 on 40Customized Wodon wear plates are used to make complex wear parts to be positioned in high wear places. We have several equipments to transform our plates: six CNC automatic plasma cutting machine, 4 multi functional bending machines and pressing machines, with high processing capacity operated by engineers and technical experts. We can do wear plate cutting, bending, punching and welding according to customer's drawings. Detail of abrasion resistant bimetal sheet Wodon hardface wear plate is composed of many welding beads and the wear resistant overlay contains a series of evenly spaced herringbone cracks.These transversely distributed cracks relief the structure's tension improving wear plate's performance. The Cracks are distributed throughout the overlay thickness, but end up on the base plate's surface.Those Cracks don't have any effect to the machining properties and no fall off the wear resistant overlay. Fusion Line of Submerged arc welding wear plateThe wear resistant overlay and base plate are metallurgical bonding. The overlay will penetrate into base plate about 0.8~1.8 mm by welding heat. In our tests are the bonding strength reaching up to 350 MPa.The above picture shows the welding fusion line of Open arc welding(the up one) and Submerged arc welding (the down one). Our advatages Wodon Wear plate others 1. Chemical Composition: High carbon high chromium2. Hardness: HRC58-653. Good Performance: good mechanical processing propertie to be cut, bended, punched, bolted and welded, smooth surface with uniform overlay, super wear resistance, medium impact resistance, good heat resistance.5. Production Capacity: 90,000 square meters per year6. Short Delivery Time: Generally 7 days according the quantity7. We have many experienced professionals to research and develop wear plates according to customers' specified chemical compositions.8. We can recommend proper wear plates and provide technical solutions based on working conditions.9. on site inspection and third party inspection are available.10. As an ISO9001:2008 approved manufacture, our mission is to improve our management system and provide high quality products continuously. We have our own Q&C Department and the team are made of many experience exports with material science bachelor-degree and the leaders with material science master-degree. In the pictures you can also see our equipment in our laboratory. Our inspection team make regular testing on raw material, production process and our products according our company's strict policy.We are certified with the ISO9001:2008 and keep continuously improving our quality management system. We have strict procedures for raw materials, products inspection, production process, storage management and after sales service.We are certified with the ISO1400:2004 and keep continuously improving our environmental management system. We use the electric boiler not the coal fired boiler to protect the environmental. We use the advanced dust removal and ventilation equipment to keep the air clean.We are certified with the OHSAS18001-2007 and keep continuously improving our occupational health and safety management system. Our every technical staff wears filter mask, protective clothing and gloves and welding goggles.Company InformationWodon company We are specialized in researching, developing and producing wear resistant products with many years experience in this field. We have more than 200 employees, with an annual output of 200,000 squaremeters of wear plates and 16,000 tons of welding consumables. Our company covers the area about 43000 square meters. And this year we are established one more branch factory in Jiangsu to improve our production capacity.The new branch factory will be finish and full function operate in June 2017 according the company's policy.There are 3 Workshops (36000 square meter) only in Jiangsu now, after the new branch factory finished, we will have one more big Workshop in Jiangsu, so that have more place to process wear resistant work pieces like wear resistant liner, pipe and fittings and wear resistant steel plates.With solid technical knowledge and R&D capacity, we have many experienced surface engineering professionals and often invite experts as advisers to provide solutions related to industrial abrasion. Our products have been widely applied in different in dustries like: power, cement, iron and steel, mining, port, coal, petroleum, chemical industry, railway, valves, sugar and shipbuilding industry. In addition, our company can offer professional solutions for the abrasion in different working conditions in order to reduce costs, increase lifetime of the workpiece and extand equipment overhaul period, therefore building a very good reputation among our customers. We use CNC automatic plasma cutting machine to cut our wear plats with high effiention and high processing precision and the multi functionial bending machine is very useful to process complex wear parts. We have our own Quality Inspection Technology Department and the team are made of many experience exports with material science bachelor-degree and the leaders with material science master-degree. In the pictures you can also see our equipment in our laboratory. Our inspection team make regular testing on raw material, production process and our products according our company's strict policy.The above picture shows our laboratory. There are many equipments to suppert our Quality Inspection Technology Department, for sample: a series of metallographic analysis equipments, protable spectrum, protable ultrasonic thickness tester, protable ultrasonic hardness tester, destop Rockwell hardness tester, Infrared carbon sulfur analyzer, Quartz sand rubber wheel abrasion test machine and Reciprocating abrasion tester. PackagingPackaging: Steel pallet, Non fumigation pallets,CustomizedPackaging Size: 1.4*3.4 m, 1.4*.3.0 m, 1.4*3.5 m, 2.1*3.5 m, customized.Delivery Detail: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity. After SalesOur company has a professional after-sales service team, with many years of experience not ony on hardfacing products and applications, but also on the opertion of application equipemt. We are able to quickly solve customer's problems. If there are any quality problems, the responsible person will provide reasonable solutions within 12 hours after being notified.FAQQ: Are you trading company or manufacturer ?A: We are manufacturer with 4 factorys, our own sales department and our own inspection technology department.Q: How long is your delivery time?A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample for free charge.Q: What is your terms of payment ?A:30% T/T in advance ,balance against copy of BL. If you have another question, pls feel free to contact us as below:
Company Profile
Jiangsu Wodon Wear Resistant New Material Co., Ltd.
Jiangsu Wodon Wear Resistant New Material Co., Ltd. (China Wodon) is a manufacturing factory specializing in the development and production of wear resistant materials. We are headquartered in Jiangsu. There are over 500 staff, including 60 experienced R&D engineers. Our main products include: chromium carbide overlay (CCO) wear plates, flux cored hardfacing welding wires, etc. With independent intellectual property rights and a number of patents, it has a strong R&D and debugging team, which can provide customers with a streamlined service.Since its inception, with the huge investment and independent technology research and innovation, Wodon has been taking the lead in providing premium quality CCO wear plates, hardfacing welding wires as well as excellent repairing technique, all of which win trust and acceptance from our clients worldwide. Meanwhile, the company also employs many experts and professors in the wear resistant industry as the company's technical consultant to ensure strong technical strength and production capacity, we are dedicated to providing quality and cost-effective wear solutions that completely fulfill the requirements of clients.
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