Zhenli 800 Ton Aluminum Alloy Injection Die Casting Machine

Product Description

Company Profile
Since its foundation in 2002, after a decade's development and dedication, ZHENLI has owned 20000 square meters production bases. ZHENLI is a high-tech company specializing in R&D, design, production, and after-sales services. And the main products include "ZL" series of hot chamber die casting machines, "ZLC" cold chamber die casting machines, real-time control die casting machines, magnesium alloy die casting machines and peripheral equipments, such as Furnace, Auto Ladler, Extractor, Sprayer and so on.
Adhering to the business philosophy of "Keeping improvement and High cast performance" and the faith of "Exploration, innovation, pioneering and integrity", ZHENLI always places more emphasis on the technology and management and ZHENLI is dedicated to the development of precision computerized hot chamber as well as cold chamber die casting machines which are widely applied in sectors of toys, home supplies,building hardware, industrail parts, telecommunication, auto parts and electronics and satisfy the technical requirements for production of castings.

Product Description
The injection system is equipped with large diameter logic valves and precise flow control valves,improves injection response,decreases oil pressure vibration and provides precise 4-stage shot adjustment.
Adopts high and low pressure twin pump with high performance and low noise,saves energy consumption and improves production efficiency.
Adopts automatic concentrated lubrication system ,directly sets lubrication for times of machine operation and improves service life of the machine and decrease repair.
The planetary wheel system adopts oil motor to drive the gear mould adjusting machine structure which is easy to operate ;owns intelligent automatic mould adjusting program ,precisely calculates the mould locations ,which is convenient for mould replacing and improves efficiency.
The hydraulic main system adopts double proportional control ,which is convenient for adjusting the pressure and speed of every movement in the operation .The outlay precise suction filter ensures the hydraulic system of cleanness and decreases weariness of the hydraulic components.
The hydraulic ejector is convenient for control with adjustable ejecting speed.

Appliances control:
1.Adopts precise artificial intelligent computer control,can control and supervise the data and status of every movement,which is convenient for operation and maintenace.
2.The large screen LCD monitor can realize conversion between Chinese and English.
3.Its powerful memory can store 100 sets of moulding data, such as the time,times,speed,pressure,traveling distance,mould thickness,options,etc.
4.Has self-check and alarm functions to failures of computer hardware,and display function of mechanical failures,which is convenient for mechanical failure removal .
5.Mould closing adopts high precision E-ruler positioning test,which can control the precise distance to 0.1mm.
Standard Configuration

Double-toggle lock mould structure, high strength spheroidal graphite iron casting plate.

Low pressure mold closing protection.

Mould adjustment device for gear train oil motor.

Concentrated automatic lubrication system.

Fast hydraulic ejector device and core pulling device.

4th level injection control system.

Independent piston 2-speed and pressure charging energy accumulator.

Hydraulic elevator sprue platform.

E-ruler control on mould opening and closing

Power saving high and low pressure twin pump hydraulic system.

Machine Configuration

Siemens 200 control system with LCD monitor (Germany).

Imported components are used for hydraulic units including YUKen(Japan), Rexroth(Germany) and Vickers(USA) to ensure the stability of hydraulic system.

Sealing members are bought from Sealtech of Hong Kong or Veco of France.

Posts and columns are purchased from Zhejiang Huading.

Electric parts are purchased from France Schneider.

After-sales Service
When shipment arrives, the seller appoint engineer to buyer's factory for machine commissioning and installation and training workers.
Warranty
We provide one year warranty for machine three months for easy-broken parts.
Technological Date

	ITEMS	UNIT	ZLC-800
Clamping Unit	Locking Force	kN	8000
	Die Open Stroke	mm	760
	Ejector Force	kN	315
	Ejector Stroke	mm	180
	Die Height (Min-Max)	mm	400-950
	Die Platen Size (HXV)	mm	1400x1438
	Space Between Tie Bars	mm	910x910
Injection Unit	Shot Position	mm	0, -250
	Shot Strock	mm	760
	Casting Force (intensify)	kN	680
	Plunger Diameter	mm	80,90,100
	AI) Injection Weight	kg	7.1,9.0,11.2
	Casting Pressure	MPa	135,106,86
	Casting Area	cm2	591,748,924
	40MPa) Casting Area Max	cm2	2000
	Chamber Flange Diameter	mm	200
	Chamber Flange Protrusion	mm	20
	Plunger Penetration	mm	295
Others	Main Pump Driving Motor	kW	45
	Working Pressure	MPa	14
	Oil Tank Capacity	L	1300
	Machine Dimensions	mm	8600x2600x3250
	Machine Weight	T	38.5

Packaging&Shipping

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